Separating socket housing from ECM
See Figure A-6. While pressing the connector into the ECM, press the thumb lever (1) against the connector until the latch (2) pops out of the catch (3) on the ECM.
Figure A-6. Delphi 100W micro-pack sealed connector to ECM: 1. Thumb lever; 2. Latch; 3. Catch (ECM)
Mating socket housing to ECM
Push the connector into the ECM until the latch is captured by the catch on the ECM.
Removing socket terminal
1. See Figure A-7. To remove, gently press latch (1) on each side of the clear plastic secondary lock (2). For best results, release one side at a time.
Figure A-7. Delphi 100W micro-pack sealed connector: 1. Latch; 2. Secondary lock; 3. Cable strap; 4. Strain relief collar; 5. Conduit
2. Carefully cut cable strap (3) to free strain relief collar (4) from conduit (5).
3. See Figure A-8. Using a thin blade, gently pry at seam at back of socket housing to release three plastic pins (1) from slots in housing. Separate and spread halves of socket housing.
Figure A-8. Delphi 100W micro-pack sealed connector: separate halves of socket housing: 1. Pins; 2. Socket terminal
4. Push on wire lead to free terminal from chamber.
Installing socket terminal
1. From inside socket housing, gently pull on wire to draw terminal into chamber.
2. Exercising caution to avoid pinching wires, press halves of socket housing together until three plastic pins fully engage slots in housing.
3. Install new cable strap in groove of strain relief collar capturing cable conduit.
4. With the two ribs on the secondary lock on the same side as the external latch, install over terminals until latches lock in place.
Crimping terminals
| PART NUMBER | TOOL NAME |
| HD-50120 | UNIVERSAL CRIMPER SET |
| HD-50120-2 | HAND CRIMP FRAME |
| HD-50120-7 | DELPHI 100W MICRO-PACK SEALED DIE |
1. Strip the wire insulation to specification. Refer to Table A-1.
2. Install the DELPHI 100W MICRO-PACK SEALED DIE (Part # HD-50120-7) in the handle of the HAND CRIMP FRAME (Part # HD-50120-2) of the UNIVERSAL CRIMPER SET (Part # HD-50120).
3. Place the new terminal in the specified nest.
4. Insert the wire to the wire stop. Crimp the terminal.
5. Inspect the crimped terminal.
Table A-1. Delphi 100W micro-pack crimper die (part # HD-50120-7)
| TERMINAL | PART NO. | STRIP LENGTH | NEST | |
| in | mm | |||
| Socket: 18 AWG | 72076-00 | 0.200 | 5.1 | B |
| Socket: 20-22 AWG | 72568-08 | 0.200 | 5.1 | C |