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Steering head bearings (Harley Sportster XL1200)

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0

Fall-away



FASTENERTORQUE VALUE
Fork stem pinch bolt30-35 ft·lbs40.7-47.5 Nm
Fork bracket pinch screw30-35 ft·lbs40.7-47.5 Nm

Measurement



1. Raise the front wheel off the floor.

2. Remove the components that interfere with front fork swing.

3. Disconnect the clutch cable.

4. Cover the front fender tip with a strip of masking tape.

5. Install a pointer mounted to a floor stand. With the front wheel pointed straight ahead, position the pointer at the center of the fender.

6. Tap the fender on one side until the front fork begins to pivot (fall-away) without being tapped. Mark that point. Repeat in the opposite direction.

7. Measure the distance between the two fall-away marks.

8. If fall-away is not within specification, adjust the fork stem bolt. Refer to Table 1-19.

Table 1-19. Fall-away specifications



MODELMINIMUMMAXIMUM
inmminmm
XL models1.0252.050
XR 1200X2.0504.0100

Adjustment



1. See Figure 1-65. Loosen the two lower bracket pinch screws (2) and the fork stem pinch screw (1).



Figure 1-65. Steering Head Assembly (typical): 1. Fork stem pinch screw; 2. Bracket pinch screws; 3. Fork stem bolt



2. Adjust fall-away:
  • a. If fall-away is more than the maximum, loosen the fork stem bolt (3).
  • b. If fall-away is less than the minimum, tighten the fork stem bolt.

3. Tighten the fork stem pinch screw to 30-35 ft·lbs (40.747.5 Nm) and tighten the lower bracket pinch screws to 30-35 ft·lbs (40.7-47.5 Nm).

4. Verify fall-away.

Lubrication



See Figure 1-65. Disassemble the steering head assembly and lubricate the tapered roller bearings with SPECIAL PURPOSE GREASE. See 2.21 FORK STEM AND BRACKET ASSEMBLY.
See this article in russian language
This article has been reviewed: Artemy Kuzmin
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Harley XL/XR1200 : Maintenance
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Spark plugs maintenance — removal, installation and inspection
Brake pads and discs: XR 1200X — inspection
Brake pads and discs: XL models — inspection
Brake lines maintenance
Checking torques on fasteners
Engine mounts and stabilizer links — inspection
Battery maintenance
Exhaust system leak check
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XL/XR1200 (2012-2023) 
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