FASTENER | TORQUE VALUE | Notes: | |
Air box to bracket fasteners: XR 1200X | 36-60 in·lbs | 4.1-6.7 Nm | 4.5 FUEL TANK: XR 1200X, Installing Fuel Tank |
Air cleaner breather screw | 84-120 in·lbs | 9.5-13.6 Nm | 4.3 AIR CLEANER ASSEMBLY, XL Models except XL 1200V |
Air cleaner breather screw | 84-120 in·lbs | 9.5-13.6 Nm | 4.3 AIR CLEANER ASSEMBLY, XL 1200V |
Air cleaner cover screw | 36-60 in·lbs | 4.1-6.8 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Air cleaner cover screw | 36-60 in·lbs | 4.1-6.8 Nm | 1.7 AIR FILTER, XL Models except XL 1200V |
Air cleaner cover screw | 36-60 in·lbs | 4.1-6.8 Nm | 1.7 AIR FILTER, XL 1200V |
Air cleaner cover screw | 36-60 in·lbs | 4.1-6.8 Nm | 4.3 AIR CLEANER ASSEMBLY, XL Models except XL 1200V |
Air cleaner cover screw | 36-60 in·lbs | 4.1-6.8 Nm | 4.3 AIR CLEANER ASSEMBLY, XL 1200V |
Air filter screw | 40-60 in·lbs | 4.5-6.8 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Air filter screw | 40-60 in·lbs | 4.5-6.8 Nm | 1.7 AIR FILTER, XL Models except XL 1200V |
Air filter screw | 40-60 in·lbs | 4.5-6.8 Nm | 1.7 AIR FILTER, XL 1200V |
Air filter screw | 40-60 in·lbs | 4.5-6.8 Nm | 4.3 AIR CLEANER ASSEMBLY, XL Models except XL 1200V |
Air filter screw | 40-60 in·lbs | 4.5-6.8 Nm | 4.3 AIR CLEANER ASSEMBLY, XL 1200V |
Alternator rotor to sprocket screw | 120-140 in·lbs | 13.6-15.8 Nm | 6.24 ALTERNATOR, Assembly and Installation |
Alternator stator mounting screw | 30-40 in·lbs | 3.4-4.5 Nm | 6.24 ALTERNATOR, Assembly and Installation |
Axle, front, nut | 60-65 ft·lbs | 81-88 Nm | 2.5 WHEELS, General |
Axle, front, nut | 60-65 ft·lbs | 81-88 Nm | 2.5 WHEELS, Front Wheel |
Axle, front, nut | 60-65 ft·lbs | 81-88 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installation |
Axle, front, nut | 60-65 ft·lbs | 81-88 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Installation |
Axle, front, pinch screw: XL Models | 21-27 ft·lbs | 28.5-36.6 Nm | 2.5 WHEELS, Front Wheel |
Axle, front, pinch screw: XL Models | 21-27 ft·lbs | 28.5-36.6 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installation |
Axle, front, pinch screw: XR 1200X | 41-48 ft·lbs | 55.6-65.1 Nm | 2.5 WHEELS, Front Wheel |
Axle, front, pinch screw: XR 1200X | 41-48 ft·lbs | 55.6-65.1 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Installation |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 1.12 DRIVE BELT AND SPROCKETS, Drive Belt Deflection |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 1.24 WHEEL ALIGNMENT, Wheel Alignment |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 2.5 WHEELS, General |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 2.5 WHEELS, Rear Wheel |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 5.6 DRIVE BELT, Drive Belt: XL Models |
Axle, rear, nut | 95-105 ft·lbs | 129-142 Nm | 5.6 DRIVE BELT, Drive Belt: XR 1200X |
Battery cable connector nut | 55-75 in·lbs | 6.2-8.5 Nm | 1.22 BATTERY MAINTENANCE, Battery Installation and Connection |
Battery negative cable to crankcase nut | 55-75 in·lbs | 6.2-8.5 Nm | 6.8 BATTERY CABLES, Installation |
Battery negative terminal screw | 60-70 in·lbs | 6.8-7.9 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Battery negative terminal screw | 60-70 in·lbs | 6.8-7.9 Nm | 1.22 BATTERY MAINTENANCE, Battery Installation and Connection |
Battery negative terminal screw | 60-70 in·lbs | 6.8-7.9 Nm | 6.8 BATTERY CABLES, Installation |
Battery positive cable to starter post locknut | 60-85 in·lbs | 6.8-9.6 Nm | 6.8 BATTERY CABLES, Installation |
Battery positive terminal screw | 60-70 in·lbs | 6.8-7.9 Nm | 1.22 BATTERY MAINTENANCE, Battery Installation and Connection |
Battery positive terminal screw | 60-70 in·lbs | 6.8-7.9 Nm | 6.8 BATTERY CABLES, Installation |
Battery strap screw | 36-60 in·lbs | 4.1-6.8 Nm | 1.22 BATTERY MAINTENANCE, Battery Installation and Connection |
Battery strap screw | 36-60 in·lbs | 4.1-6.8 Nm | 6.8 BATTERY CABLES, Installation |
Battery tray mounting fasteners | 96-156 in·lbs | 10.9-17.6 Nm | 6.9 BATTERY TRAY, Installation |
Belt guard screw: XL Models | 120-180 in·lbs | 13.6-20.4 Nm | 2.22 BELT GUARD AND DEBRIS DEFLECTOR, Belt Guard: XL Models |
Belt guard screw: XR 1200X | 72-96 in·lbs | 8.1-10.8 Nm | 2.22 BELT GUARD AND DEBRIS DEFLECTOR, Belt Guard: XR 1200X |
Brake caliper, front, bridge bolt | 12-18 ft·lbs | 16.9-24.5 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Assembly |
Brake caliper, front, mounting bolt | 28-38 ft·lbs | 38.0-51.6 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installation |
Brake caliper, front, mounting bolt | 28-38 ft·lbs | 38.0-51.6 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Installation |
Brake caliper bleeder valve | 35-61 in·lbs | 4.0-6.9 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Assembly |
Brake caliper bleeder valve | 35-61 in·lbs | 4.0-6.9 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Assembly |
Brake caliper bleeder valve | 35-61 in·lbs | 4.0-6.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Brake caliper bleeder valve | 35-61 in·lbs | 4.0-6.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XR 1200X |
Brake caliper bleeder valve | 35-61 in·lbs | 4.0-6.9 Nm | 2.17 BLEEDING BRAKES, Procedure |
Brake disc, front, screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Front Wheel/Cast front wheel |
Brake disc, front, screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Front Wheel |
Brake disc, front, screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Front Wheel |
Brake disc, front, screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Front Wheel/Laced front wheel |
Brake disc, rear, screw | 30-45 ft·lbs | 40.7-61.1 Nm | 2.5 WHEELS, Rear Wheel |
Brake hose clamp to battery tray screw | 30-40 in·lbs | 3.4-4.5 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Brake hose clamp to battery tray screw | 30-40 in·lbs | 3.4-4.5 Nm | 6.9 BATTERY TRAY, Installation |
Brake hose clamp to frame, rear, screw | 30-40 in·lbs | 3.4-4.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Brake hose clamp to rear fork screw | 30-40 in·lbs | 3.4-4.5 Nm | 1.12 DRIVE BELT AND SPROCKETS, Drive Belt Deflection |
Brake hose clamp to rear fork screw | 30-40 in·lbs | 3.4-4.5 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Brake line/switch, rear, tee bracket screw: XL Models | 72-120 in·lbs | 8.14-13.6 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Brake line/switch, rear, tee bracket screw: XR 1200X | 17-22 in·lbs | 1.9-2.5 Nm | 2.16 BRAKE LINES, Rear Brake Line: XR 1200X |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.8 FRONT BRAKE MASTER CYLINDER, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.11 REAR BRAKE MASTER CYLINDER: XL MODELS, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.12 REAR BRAKE MASTER CYLINDER: XR 1200X, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.14 REAR BRAKE CALIPER: XL MODELS, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.15 REAR BRAKE CALIPER: XR 1200X, Installation |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.16 BRAKE LINES, Front Brake Line |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.16 BRAKE LINES, Front Brake Line |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Brake line banjo bolt | 20-25 ft·lbs | 27.1-33.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XR 1200X |
Brake line clamp screw, fork bracket | 45-65 in·lbs | 5.1-7.4 Nm | 2.16 BRAKE LINES, Front Brake Line |
Brake line clamp screw, steering stem, XL Models | 120-168 in·lbs | 13.6-19.0 Nm | 2.16 BRAKE LINES, Front Brake Line |
Brake line clamp screw, steering stem, XR 1200X | 96-144 in·lbs | 11-16 Nm | 2.16 BRAKE LINES, Front Brake Line |
Brake master cylinder, front, reservoir cover screw | 9-17 in·lbs | 1.0-2.0 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installation |
Brake master cylinder, front, reservoir cover screws | 9-17 in·lbs | 1.0-2.0 Nm | 1.16 BRAKE PADS AND DISCS: XL MODELS, Brake Pad Replacement: Front |
Brake master cylinder, front, reservoir cover screws | 9-17 in·lbs | 1.0-2.0 Nm | 1.17 BRAKE PADS AND DISCS: XR 1200X, Brake Pad Replacement: Front |
Brake master cylinder, front, reservoir cover screws | 9-17 in·lbs | 1.0-2.0 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Installation |
Brake master cylinder, front, reservoir cover screws | 9-17 in·lbs | 1.0-2.0 Nm | 2.17 BLEEDING BRAKES, Procedure |
Brake master cylinder, front, reservoir cover screws | 9-17 in·lbs | 1.0-2.0 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Brake master cylinder, rear, mounting screw: XL Models | 17-22 ft·lbs | 23.1-29.9 Nm | 2.11 REAR BRAKE MASTER CYLINDER: XL MODELS, Installation |
Brake master cylinder, rear, mounting screw: XR 1200X | 72-96 in·lbs | 8.1-10.9 Nm | 2.12 REAR BRAKE MASTER CYLINDER: XR 1200X, Installation |
Brake master cylinder, rear, pushrod nut: XR 1200X | 130-173 in·lbs | 14.7-19.6 Nm | 2.12 REAR BRAKE MASTER CYLINDER: XR 1200X, Assembly |
Brake master cylinder, rear, pushrod shoulder nut | 130-173 in·lbs | 14.7-19.6 Nm | 2.11 REAR BRAKE MASTER CYLINDER: XL MODELS, Assembly |
Brake master cylinder clamp, front, screw | 108-132 in·lbs | 12.2-14.9 Nm | 2.8 FRONT BRAKE MASTER CYLINDER, Installation |
Brake master cylinder mounting bracket, rear, screw: XL Models | 17-22 ft·lbs | 23.1-29.9 Nm | 2.11 REAR BRAKE MASTER CYLINDER: XL MODELS, Installation |
Brake master cylinder mounting bracket, rear, screw: XL Models | 17-22 ft·lbs | 23.1-29.9 Nm | 2.11 REAR BRAKE MASTER CYLINDER: XL MODELS, Installation |
Brake master cylinder reservoir, rear, mounting screw | 20-25 in·lbs | 2.3-2.8 Nm | 2.13 REAR BRAKE MASTER CYLINDER RESERVOIR, Installation: XL Models |
Brake master cylinder reservoir, rear, mounting screw | 36-60 in·lbs | 4.1-6.8 Nm | 2.13 REAR BRAKE MASTER CYLINDER RESERVOIR, Installation: XR 1200X |
Brake master cylinder reservoir, rear, mounting screw | 20-25 in·lbs | 2.3-2.8 Nm | 2.23 REAR FORK, Installation |
Brake master cylinder reservoir, rear, mounting screw | 20-25 in·lbs | 2.3-2.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Brake master cylinder reservoir, rear, mounting screw | 20-25 in·lbs | 2.3-2.8 Nm | 6.21 REAR STOP LAMP SWITCH, Replacement |
Brake pad pin | 131-173 in·lbs | 14.8-19.6 Nm | 1.16 BRAKE PADS AND DISCS: XL MODELS, Brake Pad Replacement: Front |
Brake pad pin | 131-173 in·lbs | 14.8-19.6 Nm | 1.16 BRAKE PADS AND DISCS: XL MODELS, Brake Pad Replacement: Rear |
Brake pad pin | 131-173 in·lbs | 14.8-19.6 Nm | 1.17 BRAKE PADS AND DISCS: XR 1200X, Brake Pad Replacement: Front |
Brake pad pin | 131-173 in·lbs | 14.8-19.6 Nm | 1.17 BRAKE PADS AND DISCS: XR 1200X, Brake Pad Replacement: Rear |
Brake pad pin | 131-173 in·lbs | 14.8-19.6 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installing Brake Pads in Caliper |
Brake pad pin | 131-173 in·lbs | 14.8-19.6 Nm | 2.10 FRONT BRAKE CALIPER: XR 1200X, Assembly |
Brake pad pin | 131-173 in·lbs | 14.8-19.6 Nm | 2.14 REAR BRAKE CALIPER: XL MODELS, Installation |
Brake pad pin plug | 18-25 in·lbs | 2.0-2.9 Nm | 1.16 BRAKE PADS AND DISCS: XL MODELS, Brake Pad Replacement: Front |
Brake pad pin plug | 18-25 in·lbs | 2.0-2.9 Nm | 1.16 BRAKE PADS AND DISCS: XL MODELS, Brake Pad Replacement: Rear |
Brake pad pin plug | 18-25 in·lbs | 2.0-2.9 Nm | 1.17 BRAKE PADS AND DISCS: XR 1200X, Brake Pad Replacement: Rear |
Brake pad pin plug | 18-25 in·lbs | 2.0-2.9 Nm | 2.9 FRONT BRAKE CALIPER: XL MODELS, Installing Brake Pads in Caliper |
Brake pad pin plug | 18-25 in·lbs | 2.0-2.9 Nm | 2.14 REAR BRAKE CALIPER: XL MODELS, Installation |
Brake pedal clevis screw | 13-17 ft·lbs | 17.6-23.0 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Brake pedal clevis screw | 13-17 ft·lbs | 17.6-23.0 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Brake rod to bell crank screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Brake rod to bell crank screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Brake rod to bell crank screw | 120-180 in·lbs | 13.6-20.4 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Brake rod to brake pedal screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Brake rod to brake pedal screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Breather screw: XL Models | 35-55 in·lbs | 4.0-6.2 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Rocker Covers |
Caliper bolt pin: XL Models | 15-18 ft·lbs | 19.6-24.5 Nm | 2.14 REAR BRAKE CALIPER: XL MODELS, Installation |
Caliper to mouting bracket: XL Models | 87-130 in·lbs | 9.8-14.7 Nm | 2.14 REAR BRAKE CALIPER: XL MODELS, Installation |
Chain tensioner nut | 20-25 ft·lbs | 27.1-33.9 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Checkvalve housing fastener: XR 1200X | 90-120 in·lbs | 10.3-13.6 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Feed Assembly |
Checkvalve housing fastener: XR 1200X | 90-120 in·lbs | 10.3-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XR 1200X |
Checkvalve plug fitting: XR 1200X | 15-21 ft·lbs | 20.3-28.5 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Feed Assembly |
CKP screw | 90-120 in·lbs | 10.3-13.6 Nm | 6.22 CRANK POSITION SENSOR (CKP), Installation |
Clutch cable adjuster jamnut | 120 in·lbs | 13.6 Nm | 1.11 CLUTCH, Adjustment |
Clutch cable fitting | 36-108 in·lbs | 4.1-12.2 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Clutch cable fitting | 36-108 in·lbs | 4.1-12.2 Nm | 5.3 PRIMARY COVER, Installation |
Clutch cable guide: XL 1200C/C ANV/CP/CA/CB | 45-65 in·lbs | 4.0-7.3 Nm | 6.14 HEADLAMP, Headlamp Mounts |
Clutch inspection cover screws | 90-120 in·lbs | 10.3-13.6 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Clutch inspection cover screws | 90-120 in·lbs | 10.3-13.6 Nm | 1.10 TRANSMISSION LUBRICANT, Transmission Lubrication |
Clutch inspection cover screws | 90-120 in·lbs | 10.3-13.6 Nm | 1.10 TRANSMISSION LUBRICANT, Transmission Lubrication |
Clutch inspection cover screws | 90-120 in·lbs | 10.3-13.6 Nm | 1.11 CLUTCH, Adjustment |
Clutch inspection cover screws | 90-120 in·lbs | 10.2-13.6 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Clutch inspection cover screws | 90-120 in·lbs | 10.3-13.6 Nm | 5.3 PRIMARY COVER, Installation |
Clutch lever anti-rattle spring screw | 8-13 in·lbs | 0.9-1.5 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Coil mounting bracket screw | 35-45 in·lbs | 4.0-5.1 Nm | 6.13 IGNITION COIL, Installation |
Coil mounting screw | 24-72 in·lbs | 2.7-8.1 Nm | 6.13 IGNITION COIL, Installation |
Coil mounting screw | 24-72 in·lbs | 2.7-8.1 Nm | 6.13 IGNITION COIL, Installation |
Converter module bracket fasteners, rear lighting | 36-60 in·lbs | 4.1-6.8 Nm | 6.20 REAR LIGHTING CONVERTER MODULE: XL 883N, XL 1200X/V (DOM), Installation |
Countershaft retaining screw | 33-37 ft·lbs | 44.8-50.2 Nm | 5.14 TRANSMISSION INSTALLATION, Shifter Shaft Installation |
Crankcase fastener | 15-19 ft·lbs | 20.3-25.8 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crankcase |
Crankcase fastener | 15-19 ft·lbs | 20.3-25.8 Nm | 5.14 TRANSMISSION INSTALLATION, Assembling Crankcases |
Cylinder headbolts, 1st torque | 96-120 in·lbs | 11-14 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder Head/See procedure |
Cylinder headbolts, 1st torque | 96-120 in·lbs | 11-14 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder Head/See procedure |
Cylinder headbolts, final torque | 13-15 ft·lbs | 18-20 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder Head/Plus 90 degrees. See procedure |
Cylinder headbolts, final torque | 13-15 ft·lbs | 18-20 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder Head/Plus 90 degrees. See procedure |
Cylinder head exhaust port nut | 96-120 in·lbs | 10.9-13.6 Nm | 2.8 FRONT BRAKE MASTER CYLINDER, Installation |
Cylinder head exhaust port nut | 96-120 in·lbs | 10.9-13.6 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Cylinder head oil feed flare fitting: XR 1200X | 22-26 ft·lbs | 29.8-35.3 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Feed Assembly/Apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (blue) |
Cylinder head oil feed flare fitting: XR 1200X | 22-26 ft·lbs | 29.8-35.3 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Cylinder head oil feed line flare nut: XR 1200X | 13-17 ft·lbs | 18-23 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Feed Assembly |
Cylinder head oil feed line flare nut: XR 1200X | 13-17 ft·lbs | 17.6-23.0 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Cylinder stud | 120-240 in·lbs | 13.6-27.1 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crankcase |
Debris deflector screw: XL Models | 36-60 in·lbs | 4.1-6.8 Nm | 2.22 BELT GUARD AND DEBRIS DEFLECTOR, Debris Deflector: XL Models |
Debris deflector screw: XR 1200X | 72-96 in·lbs | 8.1-10.8 Nm | 2.22 BELT GUARD AND DEBRIS DEFLECTOR, Debris Deflector: XR 1200X |
ECM caddy fastener | 72-96 in·lbs | 8.1-10.8 Nm | 6.9 BATTERY TRAY, Installation |
ECM caddy fastener | 72-96 in·lbs | 8.1-10.8 Nm | 6.20 REAR LIGHTING CONVERTER MODULE: XL 883N, XL 1200X/V (DOM), Installation |
ECM caddy fastener | 72-96 in·lbs | 8.1-10.8 Nm | 6.27 MAIN WIRING HARNESS, Installation |
ECM cover fastener: XL Models | 30-60 in·lbs | 3.4-6.8 Nm | 6.6 ELECTRONIC CONTROL MODULE (ECM), Installation |
ECM fasteners: XR 1200X | 18-22 in·lbs | 2.0-2.5 Nm | 6.6 ELECTRONIC CONTROL MODULE (ECM), Installation |
Engine mount, front, bolt | 95-105 ft·lbs | 129-142 Nm | 2.26 FRONT ENGINE MOUNT/ISOLATOR, Installation |
Engine mount, front, bolt | 95-105 ft·lbs | 129-142 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Engine mount, front, bolt | 95-105 ft·lbs | 129-142 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Engine sprocket bolt: XR 1200X | 155-165 ft·lbs | 210.0-224.0 Nm | 5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Installation |
Engine sprocket nut: XL Models | 240-260 ft·lbs | 326-353 Nm | 5.4 PRIMARY DRIVE AND CLUTCH: XL MODELS, Installation |
ET sensor | 120-168 in·lbs | 13.6-19.0 Nm | 4.7 ENGINE TEMPERATURE (ET) SENSOR, Installation |
EVAP canister clip mounting screw | 36-60 in·lbs | 4.1-6.8 Nm | 4.20 EVAPORATIVE EMISSIONS CONTROL, Charcoal Canister |
EVAP canister guard screw | 35-45 in·lbs | 4.0-5.1 Nm | 4.20 EVAPORATIVE EMISSIONS CONTROL, Charcoal Canister |
EVAP canister mounting bracket screw | 17-22 ft·lbs | 23.1-29.9 Nm | 4.20 EVAPORATIVE EMISSIONS CONTROL, Charcoal Canister |
EVAP canister mounting bracket screw | 17-22 ft·lbs | 23.1-29.9 Nm | 4.20 EVAPORATIVE EMISSIONS CONTROL, Charcoal Canister |
Exhaust clamp, lower nut: XR 1200X | 30-33 ft·lbs | 40.7-44.7 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Exhaust flange nut: XR 1200X | 96-120 in·lbs | 10.8-13.6 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation/SPECIAL SEQUENCE TO TIGHTEN |
Exhaust heat shield clamps | 20-40 in·lbs | 2.3-4.5 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Exhaust heat shield clamps | 20-40 in·lbs | 2.3-4.5 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Exhaust pipe clamp bracket fastener: XL Models | 30-33 ft·lbs | 40.7-44.8 Nm | 5.6 DRIVE BELT, Drive Belt: XL Models |
Exhaust pipe clamp bracket fastener: XR 1200X | 30-33 ft·lbs | 40.7-44.8 Nm | 5.15 TRANSMISSION SPROCKET, Installation |
Exhaust pipe clamp bracket screw | 30-33 ft·lbs | 40.7-44.7 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Exhaust pipe clamp bracket screw | 30-33 ft·lbs | 40.7-44.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Exhaust pipe clamp bracket screw: XL Models | 30-33 ft·lbs | 40.7-44.8 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Exhaust pipe clamp nut: XL Models | 20-30 ft·lbs | 27.1-40.7 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Fender, inner screw: XR 1200X | 72-120 in·lbs | 8.1-13.6 Nm | 2.35 REAR FENDER: XR 1200X, Installation |
Fender, rear, mounting fastener | 132-216 in·lbs | 14.9-24.4 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 883R/L |
Fender, rear, mounting fastener | 96-156 in·lbs | 10.9-17.6 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 1200C/C ANV/CP/CA/CB |
Fender brace, rear, screw | 20-25 in·lbs | 2.3-2.8 Nm | 2.34 REAR FENDER AND LICENSE PLATE BRACKET: XL 883N, XL 1200X/V, Assembly and Installation |
Fender brace, rear, screw | 20-25 in·lbs | 2.3-2.8 Nm | 6.17 LICENSE PLATE LAMP MODULE: XL 883N, XL 1200X/V, Installation: HDI |
Fender bracket to forks, front: XR 1200X | 15-19 ft·lbs | 21-25 Nm | 2.31 FRONT FENDER, All Models |
Fender support, rear, screw | 132-216 in·lbs | 14.9-24.4 Nm | 2.34 REAR FENDER AND LICENSE PLATE BRACKET: XL 883N, XL 1200X/V, Assembly and Installation |
Fender support, rear, screw: XL 883N | 132-216 in·lbs | 14.9-24.4 Nm | 6.17 LICENSE PLATE LAMP MODULE: XL 883N, XL 1200X/V, Installation: HDI |
Fenderto bracket, front: XR 1200X | 30-60 in·lbs | 4.1-6.8 Nm | 2.31 FRONT FENDER, All Models |
Fender to fork brace, front: XL 1200X | 30-42 in·lbs | 3.4-4.7 Nm | 2.31 FRONT FENDER, All Models/Tighten in cross pattern. |
Fender to forks, front: XL except XL 1200X | 96-156 in·lbs | 10.9-17.6 Nm | 2.31 FRONT FENDER, All Models |
Filler housing screws | 40-45 in·lbs | 4.5-5.1 Nm | 4.5 FUEL TANK: XR 1200X, Assemble Fuel Tank |
Footrest bracket fastener: XR 1200X | 45-50 ft·lbs | 61-68 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Left Footrest and Shift Lever Assembly |
Footrest clevis fastener: XR 1200X | 13-17 ft·lbs | 17.6-23.0 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Right Footrest and Rear Brake Pedal Assembly |
Footrest clevis fastener: XR 1200X | 13-17 ft·lbs | 17.6-23.0 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Left Footrest and Shift Lever Assembly |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 2.23 REAR FORK, Installation |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Footrest mount fastener | 45-50 ft·lbs | 61.0-67.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Footrest mount fastener | 45-50 ft·lbs | 61.0-67.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Footrest mount fastener | 45-50 ft·lbs | 61.0-67.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Footrest mount fastener | 45-50 ft·lbs | 61-68 Nm | 5.15 TRANSMISSION SPROCKET, Installation |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Left Footrest and Shift Lever Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Right Footrest and Rear Brake Pedal Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Right Footrest and Rear Brake Pedal Assembly |
Footrest wear peg | 72-108 in·lbs | 8.1-12.2 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Left Footrest and Shift Lever Assembly |
Fork, front, bracket pinch screw | 30-35 ft·lbs | 40.7-47.5 Nm | 2.19 FRONT FORK: XL MODELS, Installation |
Fork, front, bracket pinch screw | 30-35 ft·lbs | 40.7-47.5 Nm | 2.19 FRONT FORK: XL MODELS, Installation |
Fork, front, bracket pinch screw | 30-35 ft·lbs | 40.7-47.5 Nm | 2.20 FRONT FORK: XR 1200X, Installation |
Fork, front, oil drain screw: XL 883N/R | 13-17 in·lbs | 1.5-2.0 Nm | 2.19 FRONT FORK: XL MODELS, Changing Fork Oil: XL Models |
Fork, front, stem bolt, 1st torque | 23-27 ft·lbs | 31.2-36.6 Nm | 2.21 FORK STEM AND BRACKET ASSEMBLY, Assembly and Installation |
Fork, front, stem bolt, final torque | 72-96 in·lbs | 8.1-10.9 Nm | 2.21 FORK STEM AND BRACKET ASSEMBLY, Assembly and Installation |
Fork, lower front, pivot/engine mount bolt | 60-70 ft·lbs | 81.4-95.0 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Fork, rear, pivot/engine mount bolt | 60-70 ft·lbs | 81.4-95.0 Nm | 2.23 REAR FORK, Installation |
Fork, rear, pivot/engine mount bolt | 60-70 ft·lbs | 81.4-95.0 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Fork, rear, pivot/engine mount bolt | 60-70 ft·lbs | 81.4-95.0 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Fork brace to forks: XL 1200X | 18-22 ft·lbs | 25-30 Nm | 2.31 FRONT FENDER, All Models |
Fork bracket pinch screw | 30-35 ft·lbs | 40.7-47.5 Nm | 1.19 STEERING HEAD BEARINGS, Fall-Away |
Fork bracket pinch screw | 30-35 ft·lbs | 40.7-47.5 Nm | 6.18 FRONT TURN SIGNALS, XL 1200X |
Fork cap to outer tube: XR 1200X | 21-29 ft·lbs | 29-39 Nm | 2.20 FRONT FORK: XR 1200X, Assembly |
Fork piston rod hex nut: XR 1200X | 19-22 ft·lbs | 26-30 Nm | 2.20 FRONT FORK: XR 1200X, Assembly |
Fork slider tube cap | 22-58 ft·lbs | 29.9-78.7 Nm | 2.19 FRONT FORK: XL MODELS, Changing Fork Oil: XL Models |
Fork slider tube cap | 22-58 ft·lbs | 29.9-78.7 Nm | 2.19 FRONT FORK: XL MODELS, Installation |
Fork slider tube fastener: XL Models | 132-216 in·lbs | 14.9-24.4 Nm | 2.19 FRONT FORK: XL MODELS, Assembly |
Fork stem pinch bolt | 30-35 ft·lbs | 40.7-47.5 Nm | 1.19 STEERING HEAD BEARINGS, Fall-Away |
Fork stem pinch bolt | 30-35 ft·lbs | 40.7-47.5 Nm | 2.21 FORK STEM AND BRACKET ASSEMBLY, Assembly and Installation |
Fork stem pinch bolt | 30-35 ft·lbs | 40.7-47.5 Nm | 2.21 FORK STEM AND BRACKET ASSEMBLY, Assembly and Installation |
Fuel hose retaining bracket screw | 60 in·lbs | 6.8 Nm | 4.15 FUEL INJECTORS, Installation |
Fuel pump bracket mounting screw | 19-36 in·lbs | 2.1-4.1 Nm | 4.16 FUEL PUMP, Assembly |
Fuel pump module mounting screw | 40-45 in·lbs | 4.5-5.1 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Fuel pump module mounting screw | 40-45 in·lbs | 4.5-5.1 Nm | 4.16 FUEL PUMP, Installation |
Fuel pump module mounting screw | 40-45 in·lbs | 4.5-5.1 Nm | 4.17 FUEL FILTER ELEMENT, Installation |
Fuel tank cover screw: XR 1200X | 24-30 in·lbs | 2.7-3.4 Nm | 4.5 FUEL TANK: XR 1200X, Installing Fuel Tank |
Fuel tank fastener: XR 1200X | 15-20 ft·lbs | 20.3-27.1 Nm | 4.5 FUEL TANK: XR 1200X, Installing Fuel Tank |
Fuel tank fastener: XR 1200X | 15-20 ft·lbs | 20.3-27.1 Nm | 4.5 FUEL TANK: XR 1200X, Installing Fuel Tank |
Fuel tank fasteners: XL Models | 15-20 ft·lbs | 20.3-27.1 Nm | 4.4 FUEL TANK: XL MODELS, Installing Fuel Tank |
Fuel tank fasteners: XL Models | 15-20 ft·lbs | 20.3-27.1 Nm | 4.8 INDUCTION MODULE: XL MODELS, Installation |
Fuel tank fasteners: XL Models | 15-20 ft·lbs | 20.3-27.1 Nm | 4.15 FUEL INJECTORS, Installation |
Fuel tank mounting screw | 15-20 ft·lbs | 20.4-27.1 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Fuel tank mounting screw | 15-20 ft·lbs | 20.4-27.1 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Fuel tank mounting screw | 15-20 ft·lbs | 20.4-27.1 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Assembling Motorcycle After Top End Repair |
Gearcase cover fastener | 90-120 in·lbs | 10.2-13.6 Nm | 3.21 OIL PUMP: XR 1200X, Assembly |
Gearcase cover fastener | 90-120 in·lbs | 10.2-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XL Models |
Gearcase cover fastener | 90-120 in·lbs | 10.2-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XR 1200X |
Gearcase cover fastener | 90-120 in·lbs | 10.2-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XR 1200X |
Gearcase housing plug | 108-156 in·lbs | 12.2-17.6 Nm | 3.21 OIL PUMP: XR 1200X, Assembly |
Gear detent assembly screw | 90-110 in·lbs | 10.2-12.4 Nm | 5.14 TRANSMISSION INSTALLATION, Installation |
Gear shift lever pinch screw | 16-20 ft·lbs | 21.7-27.1 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Left Footrest and Shift Lever Assembly |
Gear shift lever pinch screw | 16-20 ft·lbs | 21.7-27.1 Nm | 5.3 PRIMARY COVER, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 6.15 INDICATOR LAMP MODULE, Replacement: XL 883R/L/N, XL 1200X/V, XL 1200CP/CB with Mini-Ape Handlebar/XL883N - Tighten rear first, front second. |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 6.15 INDICATOR LAMP MODULE, Replacement: XL 883R/L/N, XL 1200X/V, XL 1200CP/CB with Mini-Ape Handlebar/Tighten rear first, front second: XL883N. |
Handlebar clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 6.15 INDICATOR LAMP MODULE, Replacement: XR 1200X |
Handlebar control lever clamp screw | 108-132 in·lbs | 12.2-14.9 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Handlebar control lever clamp screw | 108-132 in·lbs | 12.2-14.9 Nm | 2.30 HANDLEBAR, Installation |
Handlebar control lever clamp screw | 108-132 in·lbs | 12.2-14.9 Nm | 6.34 RIGHT HANDLEBAR SWITCHES, Installation |
Handlebar control lever clamp screw | 108-132 in·lbs | 12.2-14.9 Nm | 6.35 LEFT HANDLEBAR SWITCHES, Installation |
Handlebar riser bolt, lower | 30-40 ft·lbs | 40.7-54.3 Nm | 2.30 HANDLEBAR, Installation |
Handlebar riser bolt, lower | 30-40 ft·lbs | 40.7-54.3 Nm | 2.30 HANDLEBAR, Installation |
Handlebar riser clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 6.15 INDICATOR LAMP MODULE, Replacement: XL 1200C/C ANV/CP/CA except with Mini-Ape Handlebar/XL1200C |
Handlebar riser clamp screw | 12-18 ft·lbs | 16.3-24.4 Nm | 6.15 INDICATOR LAMP MODULE, Replacement: XL 1200C/C ANV/CP/CA except with Mini-Ape Handlebar/XL1200C |
Handlebar riser cover screw | 8-12 in·lbs | 0.9-1.4 Nm | 2.30 HANDLEBAR, Installation |
Handlebar riser cover screw | 8-12 in·lbs | 0.9-1.4 Nm | 6.15 INDICATOR LAMP MODULE, Replacement: XL 1200C/C ANV/CP/CA except with Mini-Ape Handlebar/XL1200C |
Headlamp assembly: XL 1200X | 30-35 ft·lbs | 41-47 Nm | 6.14 HEADLAMP, Headlamp Mounts |
Headlamp assembly: XL 1200X | 30-35 ft·lbs | 41-47 Nm | 6.14 HEADLAMP, Headlamp Mounts |
Headlamp clamp nut: XL 883L/N/R, XR 1200X | 120-240 in·lbs | 14-27 Nm | 1.26 HEADLAMP ALIGNMENT, Headlamp: Adjustment |
Headlamp clamp nut: XL 883L/N/R, XR 1200X | 120-240 in·lbs | 14-27 Nm | 6.14 HEADLAMP, Headlamp Mounts |
Headlamp horizontal adjustment: XL 1200X/C/C ANV/CP/CA/CB/V | 30-35 ft·lbs | 40.7-47.5 Nm | 1.26 HEADLAMP ALIGNMENT, Headlamp: Adjustment |
Headlamp mount: XL 1200V/C/CP/CA/CB | 30-35 ft·lbs | 41-47 Nm | 6.14 HEADLAMP, Headlamp Mounts |
Headlamp mount: XL 1200X | 30-35 ft·lbs | 41-47 Nm | 6.14 HEADLAMP, Headlamp Mounts |
Headlamp upper bracket fasteners: XL 883L/R/N, XR 1200X | 120-192 in·lbs | 14-22 Nm | 6.14 HEADLAMP, Headlamp Mounts |
Headlamp vertical adjustment: XL 1200X/C/C ANV/CP/CA/CB/V | 30-35 ft·lbs | 40.7-47.5 Nm | 1.26 HEADLAMP ALIGNMENT, Headlamp: Adjustment |
Headlamp visor: XL 1200C/C ANV/CP/CA/CB | 120-192 in·lbs | 14-22 Nm | 6.14 HEADLAMP, Headlamp Mounts |
Horn, side mounted, acorn nut | 60-180 in·lbs | 6.8-20.4 Nm | 6.32 HORN, Replacement: Side Mount |
Horn, side mounted, stud nut | 80-100 in·lbs | 9.0-11.3 Nm | 6.32 HORN, Replacement: Side Mount |
Horn mounting screw | 36-48 in·lbs | 4.1-5.4 Nm | 6.32 HORN, Replacement: Front Mount |
Hub plate mounting screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Front Wheel/XL 883N |
IAC mounting screw: XL models | 60 in·lbs | 6.8 Nm | 4.10 IDLE AIR CONTROL (IAC), Installation: XL Models |
IAC mounting screw: XL Models | 60 in·lbs | 6.8 Nm | 4.8 INDUCTION MODULE: XL MODELS, Assembly |
IAC mounting screw: XR 1200X | 60 in·lbs | 6.8 Nm | 4.9 INDUCTION MODULE: XR 1200X, Assembly |
IAC mounting screw: XR 1200X | 60 in·lbs | 6.8 Nm | 4.10 IDLE AIR CONTROL (IAC), Installation: XR 1200X |
Idler pulley bracket flanged nut: XR 1200X | 33-35 ft·lbs | 44.7-47.5 Nm | 5.6 DRIVE BELT, Idler Pulley: XR 1200X |
Idler pulley fastener: XR 1200X | 70-80 ft·lbs | 95-109 Nm | 5.6 DRIVE BELT, Idler Pulley: XR 1200X |
Ignition switch bracket screw | 35-45 in·lbs | 4.0-5.1 Nm | 6.28 ELECTRICAL CADDIES, Wire Harness Caddy: XL Models |
Ignition switch mounting screw | 34-45 in·lbs | 4.0-5.1 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Ignition switch mounting screw | 34-45 in·lbs | 4.0-5.1 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Ignition switch mounting screw | 35-45 in·lbs | 4.0-5.1 Nm | 6.11 IGNITION SWITCH, Installation |
Ignition switch mounting screw | 35-45 in·lbs | 4.0-5.1 Nm | 6.28 ELECTRICAL CADDIES, Wire Harness Caddy: XR 1200X |
Induction module cable bracket screw: XL Models | 60 in·lbs | 6.8 Nm | 4.8 INDUCTION MODULE: XL MODELS, Assembly |
Induction module coverto cylinder head fastener: XR 1200X | 20-24 ft·lbs | 27.1-32.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Induction module coverto cylinder head fastener: XR 1200X | 20-24 ft·lbs | 27.1-32.5 Nm | 4.11 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR, Installation: XR 1200X |
Induction module coverto cylinder head sockethead bolts: XR 1200X | 20-24 ft·lbs | 27.1-32.5 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Induction module coverto induction module fastener: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Induction module coverto induction module fastener: XR 1200X | 90-120 in·lbs | 10.2-13.6 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Induction module coverto induction module fastener: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 4.11 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR, Installation: XR 1200X |
Induction module coverto wire form fastener: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Induction module coverto wire form fastener: XR 1200X | 90-120 in·lbs | 10.2-13.6 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Induction module mounting bracket screw: XL models | 90-120 in·lbs | 10.2-13.6 Nm | 4.8 INDUCTION MODULE: XL MODELS, Installation |
Induction module screw: XL models | 35 in·lbs | 4.0 Nm | 4.8 INDUCTION MODULE: XL MODELS, Assembly |
Induction module screw: XL Models | 35 in·lbs | 4.0 Nm | 4.11 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR, Installation: XL Models |
Intake manifold mounting screw: XL models | 96-120 in·lbs | 10.9-13.6 Nm | 4.8 INDUCTION MODULE: XL MODELS, Installation |
Intake manifold mounting screw: XR 1200X | 90-120 in·lbs | 10.3-13.6 Nm | 4.9 INDUCTION MODULE: XR 1200X, Installation |
Interconnect bracket to frame fastener: XR 1200X | 30-33 ft·lbs | 40.7-44.7 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Isolator, front, mounting bracket screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.26 FRONT ENGINE MOUNT/ISOLATOR, Installation |
Isolator, front, mounting bracket screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Isolator mount, front, screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Isolator mount, front, screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Isolator mount, rear, screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Isolator mount, rear, screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
JSS screw | 96-120 in·lbs | 10.9-13.6 Nm | 6.29 JIFFY STAND SENSOR (JSS): INTERNATIONAL MODELS, Installation |
License plate, rear, keps nut, XL 1200C/C ANV/CP/CA/CB | 20-25 in·lbs | 2.3-2.8 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, License Plate Bracket: XL 1200C/C ANV/CP/CA/CB |
License plate bolt | 20-25 in·lbs | 2.3-2.8 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, License Plate Bracket: XL 883R/L |
License plate bracket, rear, fasteners: XL 1200C/C ANV/CP/CA/CB | 20-25 in·lbs | 2.3-2.8 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, License Plate Bracket: XL 1200C/C ANV/CP/CA/CB |
License plate fasteners, front: XL 1200X/C/C ANV (India) | 10-15 in·lbs | 1.1-1.7 Nm | 2.32 FRONT LICENSE PLATE: INDIA MODELS, Front License Plate: XL Models (India) |
License plate fasteners, front: XL 883L/N/R (India) | 10-15 in·lbs | 1.1-1.7 Nm | 2.32 FRONT LICENSE PLATE: INDIA MODELS, Front License Plate: XL Models (India) |
License plate lamp housing screw: XL 883N | 14-16 in·lbs | 1.2-1.3 Nm | 6.17 LICENSE PLATE LAMP MODULE: XL 883N, XL 1200X/V, Installation: HDI |
License plate screw: XL 883L/R (India) | 10-15 in·lbs | 1.1-1.7 Nm | 2.37 REAR LICENSE PLATE: INDIA MODELS, Rear License Plate: XL Models (India) |
License plate screw: XL 883N, XL 1200X (India) | 10-15 in·lbs | 1.1-1.7 Nm | 2.37 REAR LICENSE PLATE: INDIA MODELS, Rear License Plate: XL Models (India) |
License plate support bracket screws | 20-25 in·lbs | 2.3-2.8 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, License Plate Bracket: XL 883R/L |
Master cylinder mounting bracket, rear, screw: XL models | 17-22 ft·lbs | 23.0-29.8 Nm | 4.20 EVAPORATIVE EMISSIONS CONTROL, Charcoal Canister |
Mirror stem locknut | 96-144 in·lbs | 10.9-16.3 Nm | 2.8 FRONT BRAKE MASTER CYLINDER, Installation |
Mirror stem locknut | 96-144 in·lbs | 10.9-16.3 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Muffler bracket to footrest bracket screw: XR 1200X | 15-19 ft·lbs | 20.4-25.8 Nm | 2.43 PASSENGER FOOTRESTS, XR 1200X |
Muffler interconnect bracket mounting screw: XL Models | 30-33 ft·lbs | 40.7-44.7 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Muffler interconnect bracket mounting screw: XR 1200X | 30-33 ft·lbs | 40.7-44.8 Nm | 5.15 TRANSMISSION SPROCKET, Installation |
Muffler mount to frame, front fastener: XR 1200X | 45-50 ft·lbs | 61.0-67.8 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Muffler mount to frame, rear fastener: XR 1200X | 15-20 ft·lbs | 20.3-27.1 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Muffler to front muffler mount fastener: XR 1200X | 120-180 in·lbs | 13.6-20.3 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Muffler to interconnect bracket screw: XL Models | 15-19 ft·lbs | 20.4-25.8 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Muffler to muffler bolt: XR 1200X | 120-180 in·lbs | 13.6-20.3 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Muffler torca clamp nut | 38-43 ft·lbs | 51.6-58.4 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Muffler to rear muffler mount fastener: XR 1200X | 120-180 in·lbs | 13.6-20.3 Nm | 4.14 EXHAUST SYSTEM: XR 1200X, Installation |
Neutral indicator switch | 120-180 in·lbs | 13.6-20.3 Nm | 5.14 TRANSMISSION INSTALLATION, Assembling Crankcases |
Neutral indicator switch | 120-180 in·lbs | 13.6-20.3 Nm | 6.26 NEUTRAL INDICATOR SWITCH, Replacement |
O2 sensor | 29-44 ft·lbs | 39.3-59.7 Nm | 4.12 OXYGEN (O2) SENSOR, Installation |
O2 sensor | 29-44 ft·lbs | 39.3-59.7 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Oil cooler fastener: XR 1200X | 36-60 in·lbs | 4.1-6.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X/Apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (blue) |
Oil cooler fastener: XR 1200X | 36-60 in·lbs | 4.1-6.8 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Oil Cooler/Apply LOCTITE 243 MEDIUM STRENGHT THREADLOCKER AND SEALANT (blue) |
Oil deflector plate screw: XR 1200X | 38-48 in·lbs | 4.3-5.4 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crankcase |
Oil drain hose worm clamp | 6-10 in·lbs | 0.7-1.1 Nm | 1.6 ENGINE OIL AND FILTER, Changing Oil and Filter |
Oil filter adapter | 18-22 ft·lbs | 24.4-29.8 Nm | 3.23 OIL FILTER MOUNT, Assembly |
Oil line quick connect fitting, cylinder head return: XR 1200X | 108-156 in·lbs | 12.2-17.6 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Return Lines |
Oil line retainer, front, nut: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Return Lines |
Oil pressure switch | 50-70 in·lbs | 5.6-7.9 Nm | 6.31 OIL PRESSURE SWITCH, Installation |
Oil pressure switch adapter: XR 1200X | 13-17 ft·lbs | 17.6-23.0 Nm | 6.31 OIL PRESSURE SWITCH, Installation |
Oil pump cover screws | 70-80 in·lbs | 7.9-9.0 Nm | 3.20 OIL PUMP: XL MODELS, Assembly |
Oil pump feed fitting | 100-120 in·lbs | 11.3-13.6 Nm | 3.20 OIL PUMP: XL MODELS, Installation |
Oil pump high pressure feed hose fitting nut | 85-105 in·lbs | 9.6-11.8 Nm | 3.20 OIL PUMP: XL MODELS, Installation |
Oil pump high pressure feed hose to crankcase fitting | 60-90 in·lbs | 6.8-10.2 Nm | 3.20 OIL PUMP: XL MODELS, Installation |
Oil pump quick connect fitting: XR 1200X | 108-156 in·lbs | 12.2-17.6 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Oil Pump Lines |
Oil pump rotor cover screw: XR 1200X | 90-120 in·lbs | 10.2-13.6 Nm | 3.21 OIL PUMP: XR 1200X, Assembly |
Oil pump rotor cover screw: XR 1200X | 90-120 in·lbs | 10.2-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XR 1200X |
Oil pump to crankcase screw | 125-150 in·lbs | 14.1-16.9 Nm | 3.20 OIL PUMP: XL MODELS, Installation |
Oil rigid line retainer, rear, screw: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Cylinder Head Oil Return Lines |
Oil rigid line retainer, rear, screw: XR 1200X | 90-120 in·lbs | 10.2-13.6 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Oil Pump Lines |
Oil tank mounting screw | 36-60 in·lbs | 4.1-6.8 Nm | 3.24 OIL TANK, Installation |
Passenger footrest support bracket fastener: XL Models | 45-50 ft·lbs | 61-68 Nm | 2.43 PASSENGER FOOTRESTS, XL Models |
Passenger footrest support bracket fastener: XR 1200X | 45-50 ft·lbs | 61-68 Nm | 2.43 PASSENGER FOOTRESTS, XR 1200X |
Passenger pillion retainer post screw: XR 1200X | 36-60 in·lbs | 4.1-6.8 Nm | 2.35 REAR FENDER: XR 1200X, Installation |
Pinion shaft locking nut: XR 1200X | 19-21 ft·lbs | 26-29 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XL Models/ plus an additional 15-19 degrees of rotation |
Pinion shaft locking nut: XR 1200X | 19-21 ft·lbs | 26-29 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam Gears and Gearcase Cover: XR 1200X/ plus 15-19 degrees of rotation |
Piston oil jet screw | 38-48 in·lbs | 4.3-5.4 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crankcase |
Primary chain adjuster locknut | 20-25 ft·lbs | 27.1-33.9 Nm | 1.9 PRIMARY CHAIN, Free Play Adjustment |
Primary chain adjuster locknut | 20-25 ft·lbs | 27.1-33.9 Nm | 5.3 PRIMARY COVER, Installation |
Primary chaincase drain plug | 14-30 ft·lbs | 19.0-40.7 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Primary chaincase drain plug | 14-30 ft·lbs | 19.0-40.7 Nm | 1.10 TRANSMISSION LUBRICANT, Transmission Lubrication/Apply LOCTITE 565 THREAD SEALANT |
Primary chaincase drain plug | 14-30 ft·lbs | 19.0-40.7 Nm | 5.3 PRIMARY COVER, Installation |
Primary chain cover screw | 100-120 in·lbs | 11.3-13.6 Nm | 5.3 PRIMARY COVER, Installation |
Primary chain inspection cover | 90-120 in·lbs | 10.2-13.6 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Primary chain inspection cover | 90-120 in·lbs | 10.2-13.6 Nm | 1.9 PRIMARY CHAIN, Free Play Adjustment |
Rear caliper mounting bolt | 14-18 ft·lbs | 19.6-24.5 Nm | 2.15 REAR BRAKE CALIPER: XR 1200X, Installation |
Rear caliper pin bolt | 14-18 ft·lbs | 19.6-24.5 Nm | 2.15 REAR BRAKE CALIPER: XR 1200X, Installation |
Retainer plate, lower front, fastener | 45-50 ft·lbs | 61.0-67.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Return oil manifold screw: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 3.12 PRECISION COOLING SYSTEM: XR 1200X, Return Oil Manifold |
Rider footrest support bracket mounting screw | 45-50 ft·lbs | 61-68 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Left Footrest and Shift Lever Assembly |
Rocker cover, inner, large bolt | 18-22 ft·lbs | 24.4-29.8 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Rocker Covers |
Rocker cover, inner, screw | 135-155 in·lbs | 15.3-17.5 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Rocker Covers |
Rocker cover, inner, small bolt | 135-155 in·lbs | 15.3-17.5 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Rocker Covers |
Rocker cover, outer, screw | 120-168 in·lbs | 13.5-19.0 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Rocker Covers |
Rod guide case to inner tube: XR 1200X | 66 ft·lbs | 90 Nm | 2.20 FRONT FORK: XR 1200X, Assembly |
Saree guard, left-front, passenger footrest support bracket fastener | 16-20 ft·lbs | 21.7-27.1 Nm | 2.36 SAREE GUARD: INDIA MODELS, Saree Guard: XL 883R, XL 1200C/C ANV (India) |
Seat mounting screw: XL Models | 20-40 in·lbs | 2.3-4.5 Nm | 2.39 SEAT, Seat: XL Models |
Seat post bolt | 96-156 in·lbs | 10.9-17.6 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 883R/L |
Seat post bolt | 96-156 in·lbs | 10.9-17.6 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 1200C/C ANV/CP/CA/CB |
Seat post bolt | 96-156 in·lbs | 10.9-17.6 Nm | 2.34 REAR FENDER AND LICENSE PLATE BRACKET: XL 883N, XL 1200X/V, Assembly and Installation |
Shifter peg screw | 96-144 in·lbs | 10.9-16.3 Nm | 2.40 RIDER FOOT CONTROLS: XL MID-MOUNT CONTROLS, Left Footrest and Shift Lever Assembly |
Shifter peg screw | 96-144 in·lbs | 10.9-16.3 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Shifter peg screw | 96-144 in·lbs | 10.9-16.3 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Left Footrest and Shift Lever Assembly |
Shifter rod to shift lever screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Shifter rod to shift lever screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Shift lever pinch screw | 16-20 ft·lbs | 21.7-27.1 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Shift linkage fastener | 120-180 in·lbs | 13.6-20.3 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Left Footrest and Shift Lever Assembly |
Shift linkage pivot bolt | 120-180 in·lbs | 13.6-20.3 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Shift pedal clevis screw | 13-17 ft·lbs | 17.6-23.0 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Left Footrest and Shift Lever Assembly |
Shift rod jamnuts | 84-132 in·lbs | 9.5-14.9 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Adjusting Shift Pedal: Forward Controls Models |
Shift rod jamnuts | 84-132 in·lbs | 9.5-14.9 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Adjusting Shift Lever |
Shift rod screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.41 RIDER FOOT CONTROLS: XL FORWARD CONTROLS, Adjusting Shift Pedal: Forward Controls Models |
Shift rod screw | 120-180 in·lbs | 13.6-20.4 Nm | 2.42 RIDER FOOT CONTROLS: XR 1200X, Adjusting Shift Lever |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.5 WHEELS, Rear Wheel |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.15 REAR BRAKE CALIPER: XR 1200X, Installation |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.22 BELT GUARD AND DEBRIS DEFLECTOR, Belt Guard: XL Models |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.24 SHOCK ABSORBERS, Installation/Apply 2-3 drops of LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (blue) to the threads. |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.24 SHOCK ABSORBERS, Installation |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 2.36 SAREE GUARD: INDIA MODELS, Saree Guard: XL 883R, XL 1200C/C ANV (India)/Saree Guards: Apply 2-3 drops of LOCTITE 243 MEDIUM STRENGTH THREADLOCKERAND SEALANT to the threads. |
Shock absorber mounting bolt | 45-50 ft·lbs | 61.0-67.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 6.17 LICENSE PLATE LAMP MODULE: XL 883N, XL 1200X/V, Installation: Domestic Only |
Shock absorber mounting bolt | 45-50 ft·lbs | 61-68 Nm | 6.17 LICENSE PLATE LAMP MODULE: XL 883N, XL 1200X/V, Installation: HDI |
Single caliper cast front wheel hub plate screw | 16-24 ft·lbs | 21.7-32.6 Nm | 2.5 WHEELS, Sealed Wheel Bearings |
Siren/canister bracket rear brake line fastener | 17-22 ft·lbs | 23.0-29.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Solenoid contact post jamnut | 65-80 in·lbs | 7.3-9.0 Nm | 6.10 STARTER, Solenoid |
Spark plug | 12-18 ft·lbs | 16.3-24.4 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Spark plug | 12-18 ft·lbs | 16.3-24.4 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Spark plug | 12-18 ft·lbs | 16.3-24.4 Nm | 1.18 SPARK PLUGS, Installation |
Speedometer and tachometer mounting screw: XR 1200X | 12-18 in·lbs | 1.4-2.0 Nm | 6.5 SPEEDOMETER AND TACHOMETER: XR 1200X, Speedometer Installation |
Speedometer and tachometer mounting screw: XR 1200X | 12-18 in·lbs | 1.4-2.0 Nm | 6.5 SPEEDOMETER AND TACHOMETER: XR 1200X, Trip Odometer Reset Switch Replacements 1200X |
Speedometer and tachometer mounting screw: XR 1200X | 12-18 in·lbs | 1.4-2.0 Nm | 6.5 SPEEDOMETER AND TACHOMETER: XR 1200X, Tachometer Installation/XL 1200X |
Speedometer backplate fasteners: XL models | 8-12 in·lbs | 0.9-1.4 Nm | 6.4 SPEEDOMETER: XL MODELS, Installation |
Spoke nipple | 55 in·lbs | 6.2 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Spoke nipple | 55 in·lbs | 6.2 Nm | 1.8 TIRES AND WHEELS, Wheel Spokes |
Spoke nipple | 55 in·lbs | 6.2 Nm | 2.7 CHECKING AND TRUING WHEELS, Truing Laced Wheels |
Sprocket compensator bowl bolt, 1st torque | 60 ft·lbs | 81.3 Nm | C.1 COMPENSATING SPROCKET, Assembly and Installation/Tighten in a star pattern |
Sprocket compensator bowl bolt, final torque | 80 ft·lbs | 108.5 Nm | C.1 COMPENSATING SPROCKET, Assembly and Installation/Tighten in a star pattern |
Sprocket cover, forward and lower screw | 80-120 in·lbs | 9.0-13.6 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 4.13 EXHAUST SYSTEM: XL MODELS, Installation |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 5.6 DRIVE BELT, Drive Belt: XL Models |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 5.6 DRIVE BELT, Idler Pulley: XR 1200X |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 5.6 DRIVE BELT, Drive Belt: XR 1200X |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 5.15 TRANSMISSION SPROCKET, Installation |
Sprocket cover, forward and lower screws | 80-120 in·lbs | 9.0-13.6 Nm | 5.15 TRANSMISSION SPROCKET, Installation |
Sprocket cover, rear screw | 30-33 ft·lbs | 40.7-44.7 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Sprocket cover, rear screw | 30-33 ft·lbs | 40.7-44.8 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Sprocket cover, rear screw | 30-33 ft·lbs | 40.7-44.8 Nm | 5.6 DRIVE BELT, Idler Pulley: XR 1200X |
Sprocket cover, rear screw | 30-33 ft·lbs | 40.7-44.8 Nm | 5.6 DRIVE BELT, Drive Belt: XR 1200X |
Sprocket cover, rear screw | 30-33 ft·lbs | 40.7-44.8 Nm | 5.15 TRANSMISSION SPROCKET, Installation |
Sprocket mounting screw, 1st torque | 60 ft·lbs | 81.3 Nm | 2.5 WHEELS, Rear Wheel |
Sprocket mounting screw, final torque | 80 ft·lbs | 108.0 Nm | 2.5 WHEELS, Rear Wheel |
Stabilizer link, lower, frame bracket, front, mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link, lower, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link, lower front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link, lower front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.25 STABILIZER LINKS, Lower Front Stabilizer Link |
Stabilizer link, lower front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Assembling Motorcycle After Top End Repair |
Stabilizer link, upper front, engine bracket mounting screw | 55-65 ft·lbs | 74.6-88.2 Nm | 2.25 STABILIZER LINKS, Upper Front Stabilizer Link |
Stabilizer link, upper front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.26 FRONT ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link, upper front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link, upper front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.25 STABILIZER LINKS, Upper Front Stabilizer Link |
Stabilizer link, upper front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link, upper front, frame bracket mounting screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Assembling Motorcycle After Top End Repair |
Stabilizer link cylinder head bracket | 55-65 ft·lbs | 74.6-88.2 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link cylinder head bracket | 55-65 ft·lbs | 74.6-88.2 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.25 STABILIZER LINKS, Upper Front Stabilizer Link |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.25 STABILIZER LINKS, Lower Front Stabilizer Link |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.25 STABILIZER LINKS, Rear Stabilizer Link |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.26 FRONT ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.26 FRONT ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 2.27 REAR ENGINE MOUNT/ISOLATOR, Installation |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Stabilizer link screw | 25-35 ft·lbs | 33.9-47.5 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR 1200X |
Starter motor oil line clamp fastener | 16-21 in·lbs | 1.8-2.4 Nm | 6.10 STARTER, Installation |
Starter mounting bolt | 13-20 ft·lbs | 17.6-27.1 Nm | 6.10 STARTER, Installation |
Starter positive terminal nut | 60-85 in·lbs | 6.8-9.6 Nm | 6.10 STARTER, Installation |
Starter ring terminal hex nut | 60-80 in·lbs | 6.8-9.0 Nm | 6.10 STARTER, Solenoid |
Stator harness retainer screw | 56 in·lbs | 6.3 Nm | 6.24 ALTERNATOR, Assembly and Installa-tion/Screw must be flush with plate. Do not exceed torque specification. |
Stop lamp, rear, switch: XL Models | 132-168 in·lbs | 14.9-18.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XL Models |
Stop lamp, rear, switch: XR 1200X | 132-168 in·lbs | 14.9-18.9 Nm | 2.16 BRAKE LINES, Rear Brake Line: XR 1200X |
Stop lamp switch bracket screw | 72-120 in·lbs | 8.1-13.6 Nm | 3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL Models |
Stop lamp switch bracket screw | 72-120 in·lbs | 8.1-13.6 Nm | 6.9 BATTERY TRAY, Installation |
Stop lamp switch to tee nut | 132-168 in·lbs | 14.9-18.9 Nm | 6.21 REAR STOP LAMP SWITCH, Replacement |
Strut cover fastener | 96-156 in·lbs | 10.9-17.6 Nm | 2.36 SAREE GUARD: INDIA MODELS, Saree Guard: XL 883R, XL 1200C/C ANV (India) |
Strut cover fastener | 96-156 in·lbs | 10.9-17.6 Nm | 2.36 SAREE GUARD: INDIA MODELS, Saree Guard: XL 883R, XL 1200C/C ANV (India) |
Strut cover screw | 132-216 in·lbs | 14.9-24.4 Nm | 6.19 REAR TURN SIGNALS, XL 883R/L |
Strut cover screw | 132-216 in·lbs | 14.9-24.4 Nm | 6.19 REAR TURN SIGNALS, XL 883N and XL 1200X/V |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 1.5 MAINTENANCE SCHEDULE, General |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 1.13 THROTTLE CONTROL, Cable Inspection and Lubrication |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 2.28 THROTTLE CABLES: ALL MODELS, Assembly and Installation |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 2.30 HANDLEBAR, Installation |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 2.30 HANDLEBAR, Installation |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 6.34 RIGHT HANDLEBAR SWITCHES, Installation |
Switch housing screw | 35-45 in·lbs | 4.0-5.1 Nm | 6.35 LEFT HANDLEBAR SWITCHES, Installation |
Tail lamp base mounting screw: XL Models | 45-48 in·lbs | 5.1-5.4 Nm | 6.16 TAIL LAMP: ALL MODELS EXCEPT XL 883N/XL 1200X/V, Base Replacement: XL 883R/L and XR 1200X |
Tail lamp base mounting screw: XR 1200X | 36-60 in·lbs | 4.1-6.8 Nm | 6.16 TAIL LAMP: ALL MODELS EXCEPT XL 883N/XL 1200X/V, Base Replacement: XL 883R/L and XR 1200X |
Tail lamp LED base fasteners: XL 1200C/C ANV/CP/CA/CB | 40-50 in·lbs | 4.5-5.6 Nm | 6.16 TAIL LAMP: ALL MODELS EXCEPT XL 883N/XL 1200X/V, LED Tail Lamp: XL 1200C/C ANV/CP/CA/CB |
Tail lamp LED screws: XL 1200C/C ANV/CP/CA/CB | 20-25 in·lbs | 2.3-2.8 Nm | 6.16 TAIL LAMP: ALL MODELS EXCEPT XL 883N/XL 1200X/V, LED Tail Lamp: XL 1200C/C ANV/CP/CA/CB |
Tail lamp lens screw | 20-24 in·lbs | 2.3-2.7 Nm | 6.16 TAIL LAMP: ALL MODELS EXCEPT XL 883N/XL 1200X/V, Bulb Replacement Except XL 1200C/C ANV/CP/CA/CB |
Tail lamp lens screw | 20-24 in·lbs | 2.3-2.7 Nm | 6.16 TAIL LAMP: ALL MODELS EXCEPT XL 883N/XL 1200X/V, Base Replacement: XL 883R/L and XR 1200X |
Tailsection bolts: XR 1200X | 72-120 in·lbs | 8.1-13.6 Nm | 2.35 REAR FENDER: XR 1200X, Installation |
Tappet cover, anti-rotation mounting screw | 90-120 in·lbs | 10.2-13.6 Nm | 3.22 BOTTOM END OVERHAUL: ASSEMBLY, Tappets |
Tappet cover fastener | 90-120 in·lbs | 10.2-13.6 Nm | 3.16 TOP END OVERHAUL: ASSEMBLY, Tappet Covers, Pushrod Covers and Pushrods |
Throttle cable bracket screw: XR 1200X | 60 in·lbs | 6.8 Nm | 4.9 INDUCTION MODULE: XR 1200X, Assembly |
TMAP sensor screw | 80 in·lbs | 9.0 Nm | 4.11 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR, Installation: XR 1200X |
TPS screw: XL Models | 35 in·lbs | 4.0 Nm | 4.6 THROTTLE POSITION SENSOR (TPS), Installation: XL Models |
TPS screw: XR 1200X | 29 in·lbs | 3.3 Nm | 4.6 THROTTLE POSITION SENSOR (TPS), Installation: XR 1200X |
Transmission mainshaft nut: XL Models | 50-60 ft·lbs | 67.8-81.3 Nm | 5.4 PRIMARY DRIVE AND CLUTCH: XL MODELS, Installation |
Transmission mainshaft nut: XR 1200X | 50-60 ft·lbs | 67.8-81.3 Nm | 5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Installation |
Transmission sprocket lockplate fastener | 90-120 in·lbs | 10.3-13.6 Nm | 5.15 TRANSMISSION SPROCKET, Installation |
Transmission sprocket nut | 50 ft·lbs | 68 Nm | 5.15 TRANSMISSION SPROCKET, Installation/Ini-tial torque plus 30-40 degrees. |
Turn signal, front, ball head studs | 96-144 in·lbs | 10.8-16.3 Nm | 6.18 FRONT TURN SIGNALS, All Except XL1200X |
Turn signal clamp, front, screw | 96-120 in·lbs | 10.9-13.6 Nm | 2.29 CLUTCH CONTROL, Assembly and Installation |
Turn signal clamp, front, screw | 96-120 in·lbs | 10.8-13.6 Nm | 6.18 FRONT TURN SIGNALS, All Except XL1200X |
Turn signal housing, rear, screws: XR 1200X | 30-40 in·lbs | 3.4-4.5 Nm | 6.19 REAR TURN SIGNALS, XR 1200X |
Turn signal housing to bracket: XL 1200X | 12-16 ft·lbs | 16.3-21.7 Nm | 6.18 FRONT TURN SIGNALS, XL 1200X |
Turn signal housing to mount, rear, fastener | 96-156 in·lbs | 10.9-17.6 Nm | 6.19 REAR TURN SIGNALS, XL 883R/L |
Turn signal housing to mount, rear, fastener | 96-156 in·lbs | 10.9-17.6 Nm | 6.19 REAR TURN SIGNALS, XL 883N and XL 1200X/V |
Turn signal housing to mount, rear, fastener | 96-156 in·lbs | 10.9-17.6 Nm | 6.19 REAR TURN SIGNALS, XL 1200C/C ANV/CP/CA/CB |
Turn signal stalk locknut | 132-216 in·lbs | 14.9-24.4 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 883R/L |
Turn signal stalk locknut | 96-156 in·lbs | 10.9-17.6 Nm | 2.33 REAR FENDER: ALL XL MODELS EXCEPT XL 883N, XL 1200X/V, XL 1200C/C ANV/CP/CA/CB |
Turn signal stalk locknut | 132-216 in·lbs | 14.9-24.4 Nm | 2.34 REAR FENDER AND LICENSE PLATE BRACKET: XL 883N, XL 1200X/V, Assembly and Installation |
Turn signal stalk locknut | 96-156 in·lbs | 10.9-17.6 Nm | 2.36 SAREE GUARD: INDIA MODELS, Saree Guard: XL 883R, XL 1200C/C ANV (India) |
Turn signal stalk nut | 132-216 in·lbs | 14.9-24.4 Nm | 6.19 REAR TURN SIGNALS, XL 883R/L |
Turn signal stalk nut | 132-216 in·lbs | 14.9-24.4 Nm | 6.19 REAR TURN SIGNALS, XL 883N and XL 1200X/V |
Turn signal stalk nut | 132-216 in·lbs | 14.9-24.4 Nm | 6.19 REAR TURN SIGNALS, XL 1200C/C ANV/CP/CA/CB |
Turn signal stalk nut | 132-216 in·lbs | 14.9-24.4 Nm | 6.19 REAR TURN SIGNALS, XL 1200C/C ANV/CP/CA/CB |
Valve stem, tubeless type, nut | 12-15 in·lbs | 1.4-1.7 Nm | 2.4 TIRES, Installation |
Valve stem, tube type, nut | 3-7 in·lbs | 0.3-0.8 Nm | 2.4 TIRES, Installation |
Voltage regulator mounting screw | 36-60 in·lbs | 4.1-6.8 Nm | 6.23 VOLTAGE REGULATOR, Installation: XL Models |
Voltage regulator mounting screw | 36-60 in·lbs | 4.1-6.8 Nm | 6.23 VOLTAGE REGULATOR, Installation: XR 1200X |
VSS screw | 90-120 in·lbs | 10.2-13.6 Nm | 6.25 VEHICLE SPEED SENSOR (VSS), Installation |
Wire form to induction module cover fastener: XR 1200X | 84-108 in·lbs | 9.5-12.2 Nm | 4.11 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR, Installation: XR 1200X |