Service information General This section covers removal and installation of the body panels, exhaust system and sidestand. Always replace the exhaust pipe gaskets after removing the exhaust pipes from the engine. When installing the exhaust system, loosely install all...
Troubleshooting Excessive exhaust noise Broken exhaust system Exhaust gas leak Poor performance Deformed exhaust system Exhaust gas leak Clogged muffler
Body panel locations — removal [1]. Front cover (page 2-7); [2]. Windscreen (page 2-5); [3]. Tank front cover (page 2-9); [4]. Knuckle guard (CRF1000A/D) (page 2-5); [5]. ETC tray (page 2-11); [6]. Rear carrier (page 2-12); [7]. Muffler/exhaust pipe (page 2-16); [8]. Tank side...
Main seat — removal and installation Main seat removal/installation Unlock the main seat [1] using the ignition key [2]. Remove the seat while pulling it forward and upward. Install the seat while aligning its hook [3] with the retainer on the rear carrier. Push the seat downward, and...
Windscreen — removal and installation Removal/installation Remove the socket bolts [1], plastic washers [2], rubber washers [3], and windscreen [4]. Remove the well nuts [5] and cowl stay covers [6] if necessary. Installation is in the reverse order of removal. Note: When installing the...
Knuckle guard (CRF1000A/D) — removal and installation Removal/installation Remove the handlebar weight bolt (page 17-6). Remove the socket bolt [1] and knuckle guard [2]. Installation is in the reverse order of removal. Note: Install the knuckle guard by aligning its boss [3] with the hole [4] of the...
Middle cowl — removal, installation, disassembly and assembly Removal/installation Remove the tank side cover (page 2-9). Remove the socket bolts [1] and trim clips [2]. Release the bosses [3]. Remove the middle cowl [4] by releasing the tabs [5]. Installation is in the reverse order of removal....
Front spoiler — removal and installation Removal/installation Remove the middle cowl (page 2-6). Remove the trim clips [1]. Remove the front spoiler [2] by releasing the tabs [3] from the front cover and inner cover. Installation is in the reverse order of removal.
Front cover — removal and installation Removal/installation Remove the front spoiler (page 2-7). Remove the windscreen (page 2-5). Remove the socket bolts [1] and trim clips [2]. Remove the front cover [3] while pulling it forward. Remove the left and right front inner covers [4] from...
Inner panel cover — removal and installation Removal/installation Remove the front cover (page 2-7). Disconnect the following: Left side: Front turn signal light 2P (Orange) connector Right side: Front turn signal light 2P (Light blue) connector [1] CRF1000A: rear ABS switch 2P (Black)...
Inner cover — removal and installation Removal/installation Remove the inner panel cover (page 2-7). Release the tab [1] of the air cleaner duct from the inner cover [2]. Remove the trim clip [3]. Remove the inner cover by releasing the tabs [4] of the radiator shroud. Installation is in...
Front fender — removal and installation Removal/installation Remove the socket bolts [1] and collars [2]. Remove the fender cover [3]. CRF1000A/D: Release the front speed sensor wire [4] from the fender clamp [5]. Remove the bolt [6] and brake hose clamp [7]. Remove the socket bolts [8]...
Tank front cover — removal and installation Removal/installation Remove the socket bolts A [1] and B [2]. Remove the tank front cover [3]. Installation is in the reverse order of removal.
Tank side cover — removal and installation Removal/installation Remove the main seat (page 2-4). Remove the socket bolts A [1] and B [2]. Remove the tank side cover [3]. Installation is in the reverse order of removal.
Tank rear cover — removal and installation Removal/installation Remove the main seat (page 2-4). Remove the trim clips [1]. Remove the tank rear cover [2]. Installation is in the reverse order of removal
Skid plate (CRF1000A/D) — removal and installation Removal/installation Remove the bolts [1], washers [2], and collar [3]. Remove the skid plate [4]. Installation is in the reverse order of removal. Note: Align the right rear grommet [5] of the skid plate with the boss [6] of frame. TORQUE:26 Nm...
Left rear cover — removal and installation Removal/installation CRF1000/A: Remove the gearshift arm (page 12-21). Release the sidestand wire clip [1] from the left rear cover [2]. Release the sidestand wire from the left rear cover wire guide. Remove the bolts [3], left rear cover and drive...
Pillion seat — removal and installation Removal/installation Remove the main seat (page 2-4). Remove the bolts [1] and collars [2]. Release the tab [3] and remove the pillion seat [4] by pulling forward. Installation is in the reverse order of removal.
ETC tray — removal and installation Removal/installation Remove the seat catch stay (page 2-4). Release the following: Fuse box 1/2 [1] Fuse box 3 [2] (CRF1000D) Main wire harness clip [3] HISS 2P (Red) connector [4] Main wire harness clamps [5] Remove the trim clips [6] and ETC tray...
Side cover — removal, installation, disassembly and assembly Removal/installation Remove the pillion seat (page 2-11). Remove the flange bolt [1] and collar [2]. Release the tabs [3] of side cover [4] from the rear carrier. Remove the side cover by releasing the snap fit [5] and tabs [6]. Installation is in...
Rear carrier — removal and installation Removal/installation Remove the side covers (page 2-11). Remove the socket bolts [1]. Remove the flange bolts A [2]. Remove the flange bolts B [3] and collars [4]. Remove the flange bolts C [5] and washers [6]. Remove the rear carrier [7]....
Rear fender A — removal and installation Removal/installation Remove the rear carrier (page 2-12). Disconnect the following connectors. Right rear turn signal light 2P (Light blue) connector [1] Left rear turn signal light 2P (Orange) connector [2] License light 3P (White) connector [3]...
Rear fender B — removal and installation Removal/Installation CRF1000A/D: Drain the brake fluid from the hydraulic system (page 19-6). Remove the following: Regulator/rectifier (page 21-8) Fuel tank (page 7-6) Remove the wire band [1]. Disconnect the turn signal light relay 18P (Black)...
Muffler/exhaust pipe — removal, installation, disassembly and assembly Muffler removal/installation Note: Always replace the gasket with a new one. When installing the muffler, loosely install the mounting bolt, and washer and tighten the muffler band bolts first to the specified torque, and then tighten the mounting...
Sidestand — removal and installation Removal/installation Remove the sidestand switch (page 22-27) (not necessary to disconnect the connector). Support the motorcycle securely using a hoist or equivalent. Remove the sidestand return springs [1]. Remove the sidestand pivot nut [2] and...