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General information about cooling system (Honda XRV750 Africa Twin)

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  • Africa Twin
  • XRV 750
  • Engine and systems
  • Cooling system
  • General information about cool…
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The cooling system uses a water/antifreeze coolant to carry away excess heat from the engine and maintain as constant a temperature as possible. Each cylinder is surrounded by a water jacket from which the heated coolant is circulated by thermo-syphonic action in conjunction with a water pump, which is driven by the oil pump. The hot coolant passes upwards to the thermostat and through to the radiator The coolant then flows down across the core of the radiator, then to the water pump and back to the engine where the cycle is repeated.

A thermostat is fitted In the system to prevent the coolant flowing through the radiator when the engine is cold, therefore accelerating the speed at which the engine reaches normal operating temperature. A coolant temperature sender mounted in the thermostat housing transmits information to the temperature gauge on the instrument panel. A cooling fan is fitted to the back of the right-hand radiator to aid cooling in extreme conditions by drawing extra air through: a thermostatically-controlled switch fitted to the radiator triggers the operation of the fan motor.

The complete cooling system is partially sealed and pressurised, the pressure being controlled by a valve contained in the spring-loaded radiator cap. By pressurising the coolant the boiling point is raised, preventing premature boiling in adverse conditions. The overflow pipe from the system is connected to a reservoir into which excess coolant is expelled under pressure. The discharged coolant automatically returns to the radiator by the vacuum created when the engine cools.


Warning: Do not remove the pressure cap from the radiator when the engine is hot. Scalding hot coolant and steam may be blown out under pressure, which could cause serious injury. When the engine has cooled, place a thick rag, like a towel, over the pressure cap; slowly rotate the cap anti-clockwise to the first stop. This procedure allows any residual pressure to escape. When the steam has stopped escaping, press down on the cap while turning it anti-clockwise and remove it.


Caution: Do not allow antifreeze to come in contact with your skin or painted surfaces of the motorcycle. Rinse off any spills immediately with plenty of water. Antifreeze is highly toxic if ingested. Never leave antifreeze lying around in an open container or in puddles on the floor; children and pets are attracted by its sweet smell and may drink it. Check with the local authorities about disposing of used antifreeze. Many communities will have collection centres which will see that antifreeze is disposed of safely.


Caution: At all times use the specified type of antifreeze, and always mix it with distilled water in the correct proportion. The antifreeze contains corrosion inhibitors which are essential to avoid damage to the cooling system. A lack of these inhibitors could lead to a build-up of corrosion which would block the coolant passages, resulting in overheating and severe engine damage. Distilled water must be used as opposed to tap water to avoid a build-up of scale which would also block the passages.
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Honda XRV750 : Cooling system
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Cooling system — specifications
Radiator pressure cap — check
Cooling fan and fan switch — check and replacement
Coolant temperature gauge and sender — check and replacement
Thermostat and housing — removal, check and installation
Radiators — removal and installation
Waterpump — check, removal and installation
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  • Introduction to manual
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