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Muffler and exhaust pipe — removal and installation (Kawasaki ZX-6R/ZX-600-J)

  • Main
  • Kawasaki
  • ZX-6R
  • ZX600-J [3]
  • Engine and systems
  • Engine repair
  • Muffler and exhaust pipe — rem…
0

Pemoval



Warning! To avoid a serious burn, do not remove the mufflers when the engine is still hot. Wait until the mufflers cool down.


Remove:
  • Lower Fairings (see Frame chapter)
  • Exhaust Pipe Mounting Bolt [A]



Remove the muffler mounting nut [A].



Remove the radiator mount bolt [A].

Loosen the radiator bolts [B].

Move the bottom of the radiator toward the front [C], and then tighten the radiator bolts [B].



Remove:
  • Exhaust Pipe Manifold Holder Nuts [D]

Pull the muffler mounting bolt and remove the muffler assembly.

When removing the exhaust pipe manifold, don't hit the radiator.

Installation



Replace the exhaust pipe manifold gaskets with new ones.

Thoroughly warm up the engine, wait until the engine cools down, and retighten all the bolts and nuts.

Tighten the exhaust pipe manifold holder nuts.

Tighten:

Torque - Exhaust Pipe Mounting Bolt: 34 N·m (3.5 kg·m, 25 ft·lb)
See this article in russian language
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Kawasaki ZX600-J 3: Engine repair
Next ▶

Carburetor holder installation
Piston ring end gap
Piston ping thickness
Piston ping groove width
Piston ring groove wear
Piston wear
Muffler body — removal and installation
Engine removal and installation
Engine — removal
Engine — installation
Crankshaft and transmission exploded view
Crankshaft and transmission exploded specifications
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ZX600-J 3 (2000-2002) 
  • Information for owner
  • Introduction to manual
  • Troubleshooting
  • Engine and systems
  • Engine repair
  • Fuel system
  • Carburetor repair
  • Cooling system
  • Lube system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Wheels and tires
  • Brake system
  • Front suspension and handlebar
  • Rear suspension
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Ignition system
  • Electrical circuits
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