MotoInstruction.ru
Mobile
version
Articles
& news
Site
map
Feed
back
Add to
bookmark
English Русский
Aprilia
BMW
Ducati
Harley
Honda
Kawasaki
Suzuki
Triumph
Yamaha
Kawasaki:
ZX-6R▾
ZX600-J [3] (2000-2002)
Versys▾
KLE 650 (2007-2025)
Vulcan▾
VN900B6F (2006-2024)

Clutch — installation (Kawasaki ZX-6R/ZX-600-J)

  • Main
  • Kawasaki
  • ZX-6R
  • ZX600-J [3]
  • Engine and systems
  • Transmission
  • Clutch — installation
0
Inspect the clutch plate assembly length (see Clutch Plate Assembly Inspection).

Install the following parts on the drive shaft.
  • [A] Spacer
  • [B] Sleeve
  • [C] Needle Bearing
  • [D] Clutch Housing
  • [E] Spacer
  • [F] Clutch Hub
  • [G] Washer
  • [H] Nut



Install the spacer [A] so that the stepped side [B] faces inward.



Install the washer [A] so that the OUT SIDE mark faces outward.



Replace the clutch hub nut with a new one.


Holding the clutch hub, tighten the clutch hub nut.

Special Tool - Clutch Holder: 57001-1243
Torque - Clutch Hub Nut: 130 N·m (13.5 kg·m, 98 ft·lb)


Install the spring seat [A] and spring [B] as shown.
  • [C] Clutch Hub



Install the friction plates and steel plates, starting with a friction plate and alternating them.

Caution! If new dry friction plates and steel plates are installed, apply engine oil to the surfaces of each plate to avoid clutch plate seizure.


Install the last friction plate [A] fitting the tangs in the grooves in the housing as shown.



Apply molybdenum disulfide grease to the pusher end [A] and install the bearing [B], pusher [C] spring [D] and washer [E] in the clutch spring plate [F].




Install the clutch spring plate and spring, and tighten the clutch spring bolts.

Torque - Clutch Spring Bolts: 8.8 N·m (0.90 kg·m, 78 in·lb)


Install the clutch cover (see Clutch Cover Installation).
See this article in russian language
◀ Previous
Kawasaki ZX600-J 3: Transmission
Next ▶

Clutch — removal
Clutch release shaft — removal and installation
Clutch cover — removal and installation
Clutch lever — installation
Clutch cable — removal and installation
Clutch lever free play — adjustment
Clutch plate assembly — inspection
Clutch plate assembly — adjustment
Clutch plate, wear, damage — inspection
Clutch plate warp — inspection
Clutch spring free length — measurement
Shift pedal — removal and installation
Similar articles about motorcycles of other brands
Suzuki DRZ 250 (1996-2007): Clutch free play Triumph Rocket III (2004-2018): Exploded view — clutch controls Yamaha FZ1 Fazer (2006-2015): Clutch lever Honda CB 400 SF (1992-1999): Clutch — disassembly and assembly, replacement of discs and springs Harley-Davidson V-Rod (2002-2006): Manual clutch lever BMW R 1150 GS (1999-2004): Checking clutch operating fluid level Ducati ST2 (1997-2003): Changing the clutch fluid Aprilia RS 125/3 (1998-2005): Adjusting the clutch
Link to this article in different formats
TEXTHTMLBB Code
Comments and feedback from visitors
No comments yet, you will be the first!
 


Add up two numbers: 47 + 45

       



 

 
ZX600-J 3 (2000-2002) 
  • Information for owner
  • Introduction to manual
  • Troubleshooting
  • Engine and systems
  • Engine repair
  • Fuel system
  • Carburetor repair
  • Cooling system
  • Lube system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Wheels and tires
  • Brake system
  • Front suspension and handlebar
  • Rear suspension
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Ignition system
  • Electrical circuits
Aprilia BMW Ducati Harley Honda Kawasaki Suzuki Triumph Yamaha
MotoInstruction.ru © 2021–2025 | Sitemap | Articles | Contacts | Site search | Add to bookmarks | Mobile version