Warning!
- Make sure the motorcycle is stabilised and adequately supported.
- A correctly supported motorcycle will help prevent it from falling.
- An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.
Perform the following operations:
1. Remove the left hand handlebar end weight. Discard the fixing.
1. Fixing; 2. Handlebar end weight
2. Release the two fixings and remove the left hand grip from the handlebar. Collect the two washers.
1. Fixing (one of two shown)
3. Release the fixing and detach the clutch switch from the clutch lever assembly.
1. Clutch switch; 2. Fixing
4. Release the fixings and remove the clamp from the clutch lever assembly. Without disconnecting the clutch cable, lay the lever aside.
5. Remove the cable tie securing the switch housing wiring harness to the left hand switch housing.
1. Wiring harness; 2. Cable tie
6. Gently pull on the wiring harness to disconnect the switch housing connectors.
1. Switch housing connectors
Note:
- The T3880369 - Switch Housing Removal Tool is required to release the handlebar switch housings from their retaining clips.
- When inserting T3880369 - Switch Housing Removal Tool into the switch housing, a click can be felt/heard as the retaining clip is released.
- The retaining clip will remain in position on the handle bar as the switch housing is removed. Note the position and orientation of the clip for installation.
7. Insert T3880369 - Switch Housing Removal Tool into the opening on the left hand switch housing until a click is felt/heard.
1. Left hand switch housing; 2. Opening; 3. T3880369 - Switch Housing Removal Tool
8. Slide the switch housing towards the end of the handlebar to free it from the retaining clip.
9. Withdraw T3880369 - Switch Housing Removal Tool from the switch housing.
1. Left hand switch housing; 2. T3880369 - Switch Housing Removal Tool; 3. Retaining clip
10. Slide the switch housing off the handlebar and collect the retaining clip.
1. Switch housing; 2. Retaining clip
11. Release the fixings and remove the clamp from the front brake master cylinder. Taking care to not invert the brake fluid reservoir, lay the assembly aside.
12. With the aid of an assistant, support the handlebar and release the fixings securing the handlebar clamp to the risers. Remove the handlebar clamp.
1. Fixings; 2. Handlebar clamp
13. Slide the twist grip position sensor off the handle bar. Without disconnecting any wiring, lay the sensor aside.
14. Disconnect and remove the right hand switch housing as described in steps 5-10.