Exhaust silencer — installation (Triumph Street Triple 765 R/RS)

Caution! Do not install the exhaust system or run the engine without the exhaust heat shields fitted. Components protected by the exhaust heat shields may suffer severe damage or a fire if the motorcycle is operated without the heat shields being fitted.

1. Fit the silencer clamp ring and a new exhaust silencer gasket to the catalytic converter.

1. Clamp ring; 2. Exhaust silencer; 3. Catalytic converter

2. Position the locating lug on the silencer into its hole on the left hand side of the frame. Align the silencer to the catalytic converter.

1. Locating lug; 2. Silencer

3. While supporting the silencer, secure it to the frame with the nut and bolt, do not fully tighten at this stage.

4. Fit the bolt and new lock nut that secures the silencer to the right hand control plate. Do not fully tighten at this stage.

1. Nut and bolt; 2. Right hand control plate; 3. Nut and bolt to frame

5. Tighten the silencer clamp ring to 5 Nm.

6. Tighten the bolt securing the silencer to the frame to 28 Nm.

7. Tighten the lock nut and bolt securing the silencer to the right hand control plate to 28 Nm.

1. Nut and bolt; 2. Right hand control plate; 3. Nut and bolt to frame

8. Check the rubber grommets are on the lugs of the silencer.

9. Slide the heat shield on to its retaining lugs on the silencer. Fit and tighten the fixing to 5 Nm.