Cylinder head
| Application | Torque (Nm) | Notes |
| Camshaft cover to cylinder head | 12 Nm | see Camshaft cover - installation Apply clean engine oil to the seal(s) |
| Camshaft drive chain tensioner to cylinder barrel | 9 Nm | |
| Secondary air injection valve covers to camshaft cover | 9 Nm | |
| Camshaft ladder to cylinder head | * | see Camshaft - installation and timing |
| Camshaft sprocket to camshaft | 16 Nm | |
| Cylinder head nuts | * | see Cylinder head - installation |
| Cylinder head M6 x 88 mm fixings | 10 Nm | |
| Spark plugs | 12 Nm | |
| Exhaust stud to cylinder head | 10 Nm | Fit new fixing(s) if loosened or removed |
| Timing torque limiter | 0.6 Nm | |
| Cylinder head bypass spigot | 15 Nm | Fit new fixing(s) if loosened or removed |
| Cylinder head blanking plug | 25 Nm | Fit new fixing(s) if loosened or removed |
| Sound suppression bolt | 12 Nm |
| Final Drive | Chain |
| Final Drive Ratio | 2.88:1 (46/16) |
| Chain Type | RK XW-ring |
| Number of Links | 118 |
| 20 Link Length | 319 mm |
| Drive Chain Play | 20-30 mm |
| Chain Lubrication | Chain spray suitable for XW-ring chains |
Clutch
| Application | Torque (Nm) | Notes |
| Clutch centre nut | 98 Nm | Fit new fixing(s) if loosened or removed Fit new Belleville washer |
| Clutch pressure plate to centre | 10 Nm | |
| Clutch lever nut | 3.5 Nm | |
| Clutch lever clamp bolts | 12 Nm | |
| Clutch switch to switch housing | 2 Nm | |
| Clutch cable bracket | 9 Nm |
Balancer, crankshaft and crankcase
| Application | Torque (Nm) | Notes |
| Crankcase to crankcase fixings | * | see Crankcases - assembly |
| Crankcase dry seal plug | 25 Nm | Fit new fixing(s) if loosened or removed |
| Crankcase face seal plug | 8 Nm | Fit new fixing(s) if loosened or removed |
| Connecting rod big end bolts | * | see Connecting rods - installation |
| Sprag clutch to crankshaft | * | see Starter drive/sprag clutch - installation |
| Camshaft drive sprocket to crankshaft | 27 Nm | Fit new fixing(s) if loosened or removed |
Engine covers
| Application | Torque (Nm) | Notes |
| Camshaft cover to cylinder head | 12 Nm | see Camshaft cover - installation Apply clean engine oil to the seal(s) |
| Clutch cover to crankcase | 11 Nm | see Clutch cover - installation |
| Alternator cover to crankcase | 10 Nm | see Alternator cover - installation |
| Front sprocket cover to crankcase | 9 Nm | see Front sprocket cover - installation |
| Sump to crankcase | 10 Nm | see Sump - installation |
| Sump plug | 25 Nm | Fit new sealing washer(s) |
| Engine breather cover to crankcase | 10 Nm | see Engine breather cover - installation |
Transmission
| Application | Torque (Nm) | Notes |
| Front sprocket to output shaft nut | 85 Nm | Fit new fixing(s) if loosened or removed |
| Input shaft bearing retainer | 12 Nm | Fit new fixing(s) if loosened or removed |
| Input selector fork plug | 22 Nm | |
| Input selector shaft retainer | 12 Nm | Fit new fixing(s) if loosened or removed |
| Detent wheel to selector drum | 12 Nm | Fit new fixing(s) if loosened or removed |
| Detent arm fixing | 15 Nm | Fit new fixing(s) if loosened or removed |
| Detent arm spring fixing | 12 Nm | Fit new fixing(s) if loosened or removed |
| Selector drum bearing retaining screw | 12 Nm | Fit new fixing(s) if loosened or removed |
| Output selector shaft retainer | 12 Nm | Fit new fixing(s) if loosened or removed |
| Gear change pedal bolt | 22 Nm | Fit new fixing(s) if loosened or removed |
| Gear change rod lock nuts | 6 Nm |
Lubrication system
| Application | Torque (Nm) | Notes |
| Oil pressure relief valve | 15 Nm | Apply ThreeBond 1305 to the threads |
| Oil pressure switch | 13 Nm | Fit new sealing washer(s) |
| Oil filter adapter | 16 Nm | Fit new fixing(s) if loosened or removed |
| Oil filter | 10 Nm | Apply clean engine oil to the seal(s) |
| Oil pump to crankcase | 12 Nm | Fit new fixing(s) if loosened or removed |
| Oil cooling jet (pistons) | 10 Nm | Fit new fixing(s) if loosened or removed |
| Oil pump drive chain guide fixings | 12 Nm | Fit new fixing(s) if loosened or removed |
| Oil pump drive chain retainer plate | 10 Nm | Fit new fixing(s) if loosened or removed |
| Oil pump drive sprocket to oil pump | 12 Nm | Fit new fixing(s) if loosened or removed |
| Oil transfer pipe | 10 Nm | Fit new fixing(s) if loosened or removed |
| Oil pick up pipe | 12 Nm | Fit new fixing(s) if loosened or removed |
| Oil level dipstick | 1.2 Nm |
Final drive
| Application | Torque (Nm) | Notes |
| Rear sprocket to sprocket carrier | 55 Nm | see Rear sprocket - installation |
| Rear sprocket carrier stud | * | see Rear sprocket - installation |
| Rear hugger and chain guard moulding to swinging arm | 4 Nm | |
| Chain rubbing strip to swinging arm | 4 Nm |
Cooling system
| Application | Torque (Nm) | Notes |
| Radiator to frame upper | 6 Nm | |
| Radiator lower mounting bracket to frame | 6 Nm | |
| Radiator to lower bracket | 6 Nm | |
| Thermostat housing | 9 Nm | |
| Coolant expansion tank | 6 Nm | Fit new fixing(s) if loosened or removed |
| Coolant expansion tank stud | 6 Nm | Fit new fixing(s) if loosened or removed |
| Coolant temperature sensor | 18 Nm | Apply ThreeBond 1374 to the threads |
| Coolant return elbow to crankcase | 12 Nm | Fit new fixing(s) if loosened or removed |
| Coolant inlet to crankcase | 8 Nm | |
| Coolant T-piece to crankcase | 10 Nm | |
| Cooling fan to radiator | 8 Nm |
Fuel system, exhaust system and airbox
| Application | Torque (Nm) | Notes |
| Fuel tank to frame (pivot nut) | 8 Nm | |
| Fuel tank front mounting to fuel tank | 9 Nm | |
| Fuel tank front mounting to frame | 9 Nm | |
| Fuel pump mounting plate to fuel tank | 9 Nm | |
| Throttle body transition piece to cylinder head | 8 Nm | Fit new fixing(s) if loosened or removed |
| Throttle body adaptor clip | 1.5 Nm | |
| Fuel rail to throttle body | 3.5 Nm | |
| Throttle position sensor | 2 Nm | |
| Exhaust header to cylinder head | 15 Nm | see Exhaust header pipe - installation |
| Exhaust silencer to frame front fixings | 28 Nm | |
| Exhaust silencer to frame rear fixing | 28 Nm | |
| Exhaust silencer bracket | 8 Nm | |
| Exhaust silencer clamp | 5 Nm | |
| Catalytic converter heat shield | 5 Nm | |
| Silencer rear finisher | 5 Nm | |
| Oxygen sensor | 25 Nm | |
| Airbox Upper to Lower | 1.5 Nm | |
| Airbox lower housing to engine | 8 Nm | |
| Air intake trumpet | 6 Nm | |
| Secondary air injection reed cover | 9 Nm | |
| Secondary air injection valve bracket | 9 Nm | |
| Crankshaft position sensor | 6 Nm | Fit new fixing(s) if loosened or removed |
| Ambient air pressure sensor | 1.5 Nm | |
| Air temperature sensor (airbox) | 2.5 Nm | |
| Air temperature sensor (in cockpit) | 1.5 Nm | |
| Gear position sensor | 5 Nm | Fit new fixing(s) if loosened or removed |
| Road speed sensor blanking plug | 4 Nm | Fit new fixing(s) if loosened or removed |
| Immobiliser module | 1.5 Nm | |
| MAP sensor | 2.5 Nm | Fit new fixing(s) if loosened or removed |
| Fall detection switch | 3 Nm | Fit new fixing(s) if loosened or removed |
Front suspension
| Application | Torque (Nm) | Notes |
| Upper yoke centre nut | 90 Nm | |
| Upper yoke pinch bolt | 26 Nm | |
| Lower yoke pinch bolt | 22 Nm | |
| Damping cylinder assembly (right hand fork leg) | 90 Nm | |
| Preload assembly (left hand fork leg) | 90 Nm | |
| Handlebar clamp bolt | 26 Nm | |
| Handlebar end weights | 5 Nm | Fit new fixing(s) if loosened or removed |
| Headstock bearing adjuster and lock nut | * | see Steering head bearing - adjustment |
| Handlebar risers | 38 Nm | |
| Fork top cap | 35 Nm | |
| Wire guide to upper yoke | 20 Nm | |
| Twist grip housing | 2.5 Nm | |
| Left hand grip | 3 Nm | |
| Damping assembly/preload assembly rod to top cap lock nut | 27.5 Nm |
Rear suspension
| Application | Torque (Nm) | Notes |
| Swinging arm pivot nut | 110 Nm | see Swinging arm - installation |
| Swinging arm pivot bolt adjuster | 6 Nm | see Swinging arm - installation |
| Drive chain slack adjuster lock nut | 20 Nm | |
| Drive chain rubbing strip | 4 Nm | |
| Rear suspension unit upper mounting clevis to frame | 52 Nm | |
| Rear suspension unit to upper mounting clevis | 48 Nm | see Rear suspension unit - installation |
| Rear suspension unit lower mounting nut | 48 Nm | see Rear suspension unit - installation |
| Rear suspension unit drop link to swinging arm | 48 Nm | see Drag and drop links - installation |
| Drag link to drop link | 48 Nm | see Drag and drop links - installation |
| Drag link to frame | 48 Nm | see Drag and drop links - installation |
| Rear hugger and drive chain guard moulding to swinging arm | 4 Nm | |
| Swinging arm spindle finisher | 1 Nm |
Wheels
| Application | Torque (Nm) | Notes |
| Front wheel spindle/axle bolt | 65 Nm | |
| Fork to wheel spindle pinch bolts | 22 Nm | |
| Rear wheel spindle lock nut | 110 Nm | |
| Rear sprocket to sprocket carrier | 55 Nm | Fit new fixing(s) if loosened or removed |
| Sprocket carrier stud | 30 Nm | see Rear sprocket - installation |
Front brakes
| Application | Torque (Nm) | Notes |
| Brake caliper to front fork | 45 Nm | |
| Front brake master cylinder to handlebar | 8 Nm | |
| Brake hose to master cylinder | 25 Nm | Fit new sealing washer(s) |
| Brake hose to front caliper | 25 Nm | Fit new sealing washer(s) |
| Brake disc to wheel | 22 Nm | Fit new fixing(s) if loosened or removed |
| Brake lever pivot bolt | 1 Nm | |
| Brake lever pivot bolt lock nut | 6 Nm | |
| Front brake fluid reservoir bracket | 6 Nm | |
| Front brake fluid reservoir to bracket | 6 Nm | |
| Brake master cylinder reservoir cap fixings | 0.7 Nm | |
| Caliper bleed screw | 6 Nm | |
| Master cylinder bleed screw | 14 Nm | |
| Brake pad retaining pin | 6 Nm |
Rear brakes
| Application | Torque (Nm) | Notes |
| Brake hose to rear caliper | 25 Nm | Fit new sealing washer(s) |
| Brake master cylinder to control plate | 16 Nm | |
| Brake master cylinder reservoir to frame | 6 Nm | Fit new fixing(s) if loosened or removed |
| Brake hose to master cylinder | 25 Nm | Fit new sealing washer(s) |
| Brake light switch bracket to control plate | 6 Nm | |
| Brake hose P-clip | 6 Nm | |
| Brake disc to wheel | 22 Nm | Fit new fixing(s) if loosened or removed |
| Brake line bracket | 15 Nm | |
| Brake pedal pivot pin | 22 Nm | Fit new fixing(s) if loosened or removed |
| Brake caliper bleed screw | 14 Nm |
ABS system
| Application | Torque (Nm) | Notes |
| ABS wheel speed sensors | 9 Nm | |
| ABS modulator bracket to frame | 9 Nm | Fit new fixing(s) if loosened or removed |
| ABS modulator to bracket | 9 Nm | Fit new fixing(s) if loosened or removed |
| Brake line union block to headstock | 9 Nm | |
| Anti-rotation moulding to ABS modulator | 3 Nm | |
| Rear brake line to modulator P-clip | 6 Nm | |
| Hose routing bracket | 15 Nm | |
| Brake line union to modulator | 25 Nm | Fit new sealing washer(s) |
| Front ABS sensor wire conduit | 2 Nm | Fit new fixing(s) if loosened or removed |
Frame, footrests, control plates and engine mountings
| Application | Torque (Nm) | Notes |
| Bank angle indicator | 9 Nm | Fit new fixing(s) if loosened or removed |
| Front control plate | 24 Nm | |
| Heel guard | 16 Nm | |
| Rear footrest hanger | 27 Nm | |
| Side stand bracket | 45 Nm | |
| Side stand switch | 7 Nm | Fit new fixing(s) if loosened or removed |
| Side stand heat shield | 1.5 Nm | |
| Side stand spring peg | 7 Nm | |
| Side stand bolt | 20 Nm | |
| Side stand lock nut | 9 Nm | |
| Frame cylinder head adjuster ring | 3 Nm | see Engine - installation |
| Frame gearbox upper and lower adjuster rings | 10 Nm | see Engine - installation |
| Engine mounting bolts | 48 Nm | see Engine - installation |
| Swinging arm height adjuster | 6 Nm | |
| Rear subframe to main frame | 48 Nm | Fit new fixing(s) if loosened or removed |
| Rear subframe cross member fixing | 30 Nm | |
| Rear bridge to subframe | 12 Nm | |
| Front mudguard moulding to front fork | 6 Nm | |
| Front mudguard to mudguard moulding | 1.5 Nm | |
| Rear mudguard to frame | 4 Nm | Fit new fixing(s) if loosened or removed |
| Fall detect switch bracket | 4 Nm | |
| Evaporative hose wire guide | 7 Nm | |
| Licence plate upper hanger | 8 Nm | |
| Licence plate lower hanger | 3 Nm | |
| Rear body work | 3 Nm | |
| Rear body work under tray | 3 Nm | |
| Seat bridge | 5 Nm | |
| Rider seat rear fixing | 3 Nm | |
| Seat cowl base | 1.5 Nm | |
| Flyscreen facia to front subframe | 3 Nm | |
| Flyscreen to front subframe | 3 Nm | |
| Air intake finisher to flyscreen | 1.5 Nm | |
| Radiator cowl finisher | 4 Nm | |
| Radiator cowl bracket to radiator lower fixing | 8 Nm | |
| Radiator cowl outer to radiator cowl inner | 1.5 Nm | |
| Headstock infill panels | 4 Nm | |
| Grab handle bolts | 20 Nm | |
| Front subframe mounting bolts | 13 Nm | Fit new fixing(s) if loosened or removed |
| Mirror | 25 Nm | Fit new fixing(s) if loosened or removed |
| Fuel tank infill panel | 3 Nm | |
| Seat lock mechanism to seat bridge | 5 Nm | Fit new fixing(s) if loosened or removed |
| Seat lock barrel housing to bracket | 9 Nm | Fit new fixing(s) if loosened or removed |
Electrical
| Application | Torque (Nm) | Notes |
| Alternator rotor to crankshaft | * | see Alternator rotor - installation |
| Alternator rotor to crankshaft, stage 1 | 85 Nm | |
| Alternator rotor to crankshaft stage 2 | 120 Nm | |
| Alternator stator to cover | 12 Nm | Fit new fixing(s) if loosened or removed |
| Alternator cable brackets to cover | 6 Nm | Fit new fixing(s) if loosened or removed |
| Alternator regulator/rectifier to bracket | 9 Nm | |
| Alternator regulator/rectifier bracket to frame | 12 Nm | |
| Alternator cover | 10 Nm | |
| Battery terminal fixings | 4.5 Nm | |
| Starter motor to crankcase | 10 Nm | |
| Starter motor power lead connection | 3 Nm | |
| Starter motor solenoid lead connection | 5 Nm | |
| Horn | 15 Nm | |
| Immobiliser ECM | 1.5 Nm | |
| Ignition switch | 16 Nm | Fit new fixing(s) if loosened or removed |
| Instrument assembly | 3.5 Nm | |
| Instrument mounting to hinge assembly | 5 Nm | |
| Instrument hinge assembly | 5 Nm | |
| Headlight to headlight bracket | 3 Nm | |
| Headlight bracket to front subframe | 7 Nm | |
| Headstock gasket | 9 Nm | |
| Licence plate light | 1 Nm | |
| Rear light | 4 Nm | |
| Front and rear direction indicator | 3 Nm | |
| Direction Indicator Lens (Non LED variants only) | 0.3 Nm | |
| Negative battery lead to ground stud | 4 Nm | |
| Negative battery lead to ground lock nut | 10 Nm | |
| ECU conduit fixing | 1.5 Nm | |
| Main harness conduit front fixing | 3 Nm | |
| Ambient air temperature sensor (instruments display) | 1.5 Nm |