Wheels and tires of motorcycle Yamaha FZ1 (2006-2015)

Removing the front wheel and brake discs (FZ1-N(X)/FZ1-S(X))
Order Job/Parts to remove Quantity Remarks 1 Brake hose holder 2 2 Front brake caliper 2 3 Front wheel axle pinch bolt 1 4 Front wheel axle 1 5 Collar 2 6 Dust cover 2 7 Front wheel 1 8 Front brake disc 2

Removing the front wheel sensor and sensor rotor (FZ1-SA), (FZ1-NA)
Order Job/Parts to remove Quantity Remarks 1 Brake hose holder 2 2 Front brake caliper 2 3 Front wheel sensor 1 4 Front wheel axle pinch bolt 1 5 Front wheel axle 1 6 Collar 1 7 Sensor housing 1 8 Dust cover 2 9 Front wheel 1 10 Front brake disc 2

Disassembling the front wheel
Order Job/Parts to remove Quantity Remarks 1 Oil seal 2 2 Wheel bearing 2 3 Spacer 1

Removing the front wheel
1. Stand the vehicle on a level surface. Warning! Securely support the vehicle so that there is no danger of it falling over. Note: Place the vehicle on a suitable stand so that the front wheel is elevated. 2. Remove: Left brake caliper Right brake...

Checking the front wheel
1. Check: Wheel axle Roll the wheel axle on a flat surface. Bends → Replace. Warning! Do not attempt to straighten a bent wheel axle. 2. Check: Tire Front wheel Damage/wear → Replace. Refer to « Checking the tires » and « Checking the wheels ». 3....

Maintenance of the front wheel sensor and sensor rotor
ABS wheel speed sensor and sensor rotor. Cautions! Handle the ABS components with care since they have been accurately adjusted. Keep them away from dirt and do not subject them to shocks. The ABS wheel sensor cannot be disassembled. Do not attempt...

Adjusting the front wheel static balance
Notes: After replacing the tire, wheel or both, the front wheel static balance should be adjusted. Adjust the front wheel static balance with the brake disc installed. 1. Remove: Balancing weight(s) 2. Find: Front wheel’s heavy spot Note: Place the...

Installing the front wheel
The following procedure applies to both of the brake discs. 1. Lubricate: Wheel axle Oil seal lips Recommended lubricant: Lithium-soap-based grease. 2. Lift the wheel up between the fork legs. 3. Insert the wheel axle. Note: Install the tire and...

Removing the rear wheel (FZ1-N(X)/FZ1-S(X))
Order Job/Parts to remove Quantity Remarks 1 Rear brake caliper 1 2 Locknut 2 Loosen. 3 Adjusting bolt 2 Loosen. 4 Wheel axle nut 1 5 Washer 1 6 Rear wheel axle 1 7 Adjusting block (left) 1 8 Adjusting block (right) 1 9 Rear wheel 1 10 Brake caliper...

Removing the rear wheel sensor and sensor rotor (FZ1-SA), (FZ1-NA)
Order Job/Parts to remove Quantity Remarks 1 Rear wheel sensor protector 1 2 Rear wheel sensor 1 3 Rear wheel sensor lead stay 1 4 Rear brake caliper 1 5 Lock nut 2 Loosen. 6 Adjusting nut 2 Loosen. 7 Wheel axle nut 1 8 Washer 1 9 Rear wheel axle 1...

Removing the brake disc and rear wheel sprocket
Order Job/Parts to remove Quantity Remarks 1 Rear brake disc 1 2 Rear wheel sprocket 1 3 Collar (left and right) 2 4 Dust cover 2 5 Oil seal 1 6 Bearing 1 7 Rear wheel drive hub 1 8 Rear wheel drive hub damper 6 9 Rear wheel 1

Disassembling the rear wheel
Order Job/Parts to remove Quantity Remarks 1 Collar 1 2 Bearing 1 3 Spacer 1 4 Oil seal 1 5 Circlip 1 6 Bearing 1

Removing the rear wheel
1. Stand the vehicle on a level surface. Warning! Securely support the vehicle so that there is no danger of it falling over. Note: Place the vehicle on a suitable stand so that the rear wheel is elevated. 2. Remove: Brake caliper «1» Note: Do not...

Checking the rear wheel
1. Check: Wheel axle Rear wheel Wheel bearings Oil seals Refer to « Front wheel ». 2. Check: Tire Rear wheel Damage/wear → Replace. Refer to « Checking the tires » and « Checking the wheels ». 3. Measure: Radial wheel runout Lateral wheel runout...

Cheking the rear wheel drive hub
1. Check: Rear wheel drive hub «1» Cracks/damage → Replace. Rear wheel drive hub dampers «2» Damage/wear → Replace.

Checking and replacing the rear wheel sprocket
1. Check: Rear wheel sprocket More than 1/4 tooth «a» wear → Replace the rear wheel sprocket. Bent teeth → Replace the rear wheel sprocket. b. Correct; 1. Drive chain roller; 2. Rear wheel sprocket 2. Replace: Rear wheel sprocket a. Remove the...

Maintenance of the rear wheel sensor and sensor rotor
Cautions! Be sure not to contact the sensor electrode to any metal part when removing the rear wheel sensor from the sensor housing. Do not operate the brake lever when removing the brake caliper. Removing the rear wheel sensor 1. Disconnect: Rear...

Ajusting the rear wheel static balance
Notes: After replacing the tire, wheel or both, the rear wheel static balance should be adjusted. Adjust the rear wheel static balance with the brake disc and rear wheel drive hub installed. 1. Adjust: Rear wheel static balance Refer to « Adjusting...

Installing the rear wheel
1. Lubricate: Wheel axle Wheel bearings Oil seal lips Recommended lubricant: Lithium-soap-based grease. 2. Adjust: Drive chain slack Refer to « Adjusting the drive chain slack ». Drive chain slack: 25.0-35.0 mm (0.98-1.38 in). 3. Tighten: Wheel axle...