Complete map of motorcycle repair instructions Ducati

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Repair motorcycles Ducati ST series
Ducati ST2 (1997-2003)
Information for owner

Graphic symbols in this manual
A word of advice about repair
General advice on repair work
Identification data
Engine — description and specification
Ignition system — description and specification
Fuel system — description
Lubrication and cooling system — description
Transmission — description and specification
Brakes and frame — description and specification
Suspension — description and specification
Wheels — description and specification
Tyres — description and specification
Electrical equipment — description and specification
Weight and dimensions of the motorcycle
Fuel and lubricants
Symbols inside the diagram

Routine maintenance
Checking the engine oil level
Checking the engine oil pressure
Changing the engine oil and filter cartridge
Changing the air filter
Checking the cylinder compression
Checking the coolant level
Changing the coolant
Changing the fuel filter
Checking front brake pad wear, changing brake pads
Checking rear brake pad wear, changing brake pads
Changing the brake fluid
Changing the clutch fluid
Engine and systems

Checking valve clearances
Adjusting valve clearances
Checking and adjusting timing belt tension
Disconnecting the crankcase breather pipe
Removing the engine
Special tools fok engine disassembly/reassembly and testing
Engine disassembly sequence
Disassembly timing system belts and pulleys
Disassembly cylinder head
Disassembly cylinder and piston
Disassembly left side cover
Disassembly flywheel
Disassembly timing gear
Disassembly primary drive gear
Disassembly timing system pulieys
Disassembly engine block fittings
Disassembly crankcase halves
Disassembly valve covers and upper rocker arms
Disassembly valves
Disassembly cam shaft and lower rocker arms
General notes on engine overhaul
Overhaul cylinder
Overhaul piston
Overhaul gudgeon pin
Overhaul piston rings
Overhaul connecting rods
Overhaul crankshaft
Overhaul cylinder head
Overhaul valves and valve seats
Overhaul rocker arms
Overhaul cam shaft
Overhaul pulleys — tensioners — beits
Overhaul free wheel and starter
Overhaul crankcase halves
Overhaul main bearings
General rules for engine reassembly
Reassembly head parts
Adjusting the connecting rod
Closing the crankcase half
Reassembly timing pulleys
Reassembly primary drive gear and oil pump
Reassembly timing system gear
Reassembly flywheel
Reassembly left casing
Reassembly cylinder-piston-head assemblies
Reassembly head timing pulleys
Reassembly timing belts
Testing the engine timing
Testing the engine sensor air gap
Tightening torques for threaded connections

Throttle body adjustments
Adjusting the throttle and choke cables
Raising the fuel tank
Removing the fuel tank
Disassembling fuel tank components
Removing the exhaust system
Removing the air filter box
Removing the throttle body
Removing the intake manifolds

Description of fuel injection-ignition system
Electronic control unit
Changing the Eprom
Fuel circuit in injectors
Electric fuel pump
Electro-injector for control the quantity of fuel
Fuel pressure regulator
Absolute pressure sensor
Air temperature and coolant temperature sensors
Power coil and module
Throttle position potentiometer
The pick up sensor
Functioning stages
Ignition and injection system diagram

Disconnecting the cooling system
Cooling unit inspection
Disassembly oil pump
Overhaul water pump
Engine lubrication circuit
Overhaul oil pump
Reassembly water pump components

Adjusting chain tension
Removing the gear change lever, the sprocket cover and the clutch drive
Removing the final drive sprocket
Changing the rear sprocket — inspection
Washing and lubrication the chain
Clutch cylinder and hose routing
Disassembly gear selector
Disassembly clutch
Disassembly gearbox
Clutch unit overhaul
Gearbox overhaul
Shimming the gearbox shaft
Overhaul selector drum
Overhaul gear selector forks
Reassembly clutch
Reassembly gear selector lever
Running gear and frame

Special service tools for frame work
Motorcycle component disassembly sequence
Removing the instrument panel side covers
Removing the front fairing
Removing the lower fairing
Removing the full fairing
Removing the front air scoop
Removing the centre stand and kick stand
Checking the frame
Frame part torque settings

Removing the front wheel
Refitting the front wheel
Removing the rear wheel
Wheel overhaul

Adjusting the position of the gear change and rear brake pedals
Removing the rear brake cylinder support and rear brake pedal
Brake discs
Refitting the rear wheel
Brake calipers and cylinders
Brake hose routing

Adjusting steering head bearing play
Front fork adjustment
Removing the front fork
Front fork overhaul — disassembly and inspection
Changing the steering head bearings
Adjusting the steering lock

Adjusting the rear shock absorber
Rear suspension — design description
Removing and overhauling the swinging arm
Removing the rear shock absorber
Changing the damper spring and checking the monoshock
Removing the rear suspension rocker and swinging arm
Rear suspension rocker arm overhaul
Monoshock tie rod overhaul
Refitting the rear suspension
Electric equipment

Removing the horn and disconnecting left-hand side electrical connections
Disconnecting the righthand side electrical connections
Electrical diagrams of motorcycle
Fuses — checking and replacement
Remove spark plugs
Checking the components of handlebar switch
Checking the components of key switch
Checking the components of electric fan and lights relay
Front and rear STOP light switches, neutral gear switch and oil pressure transmitter
Changing light bulbs
Adjusting the headlight beam
Arrangement of wiring on the frame

Removing the battery
Removing the battery support
Disassembly alternator
Disassembly starter idling gear and starter engine
Charging a new battery
Recharging the battery
Generator — general information
Rectifier regulator — general information
Starter motor — general information
Checking the components of starter contactor

Repair motorcycles Ducati Monster
Ducati Monster 696 (2007-2014)
Information for owner

Symbols — abbreviations — references
Product specifications
General safety rules
General maintenance indications
Identification data
Technical specifications
Fuel, lubricants and other fluids
Torque settings
Specific service tools

Load quantity information
Identification data
Location of controls
Dashboard
LCD display, main modes
LCD display: view/change parameters
Odometer (odometer)
Speedometer (speed indicator)
Trip kilometers (TRIP)
Reserve fuel (TRIP FUEL)
Air temperature indicator
Oil temperature
Service indicator
Battery voltage indicator
Setting the idle speed
Setting the screen backlight
Using the mode «CIRCLE»
DDA data collection
Time setting function
Diagnostic messages on the dashboard
Headlight saving function
Courteous backlight function
Immobilization system
Motorcycle keys
Code card
Immobilizer lock reset procedure
Duplicate ignition keys
Ignition switch and steering lock
Switch block (left hand)
Clutch lever
Cold start lever
Switch block (right hand)
Accelerator handle
Front brake lever
Rear brake pedal
Gear shift pedal
Adjusting the position of the brake pedal and gear shift pedal
Motorcycle appearance
Gas tank cap
Seat lock and helmet holder
Side support
Rear shock absorber adjustments
Motorcycle technical data
Location and designation of fuses

Recommendations for running a motorcycle
Check before departure
Starting a motorcycle engine
Starting the motorcycle
Motorcycle braking
Stopping a motorcycle
Refueling a motorcycle
Motorcycle parking
Set of tools and accessories

Checking the brake and clutch fluid levels
Checking the motorcycle clutch
Checking the brake system
Checking brake pad wear
Lubrication of cables and connections
Adjusting the accelerator cable
Charging and maintaining the battery during winter storage
Removing the Battery
Battery Installation
Adjusting drive chain tension
Drive chain lubrication
Replacing lamps
Headlight adjustment
Tire air pressure
Tire repair or replacement
Minimum tire tread height
Checking the engine oil level
Cleaning/replacing spark plugs
General motorcycle cleaning
Motorcycle storage
Service center service schedule
Service regulations directly by the owner

Preliminary checks
Starting engine warmup
Routine maintenance table
Checking the engine oil level
Changing the engine oil and filter cartridge
Checking valve clearances
Changing and cleaning the air filters
Changing the brake fluid
Draining the brake circuit
Filling the brake system with fluid
Changing the clutch fluid
Draining the clutch hydraulic circuit
Filling the clutch circuit
Adjusting the steering head bearings
Adjusting the chain tension
Checking brake pad wear and changing brake pads
Adjusting the throttle and choke cables
Adjusting the position of the gearchange and rear brake pedals
Adjusting the rear shock absorber
Diagnostic instruments
Engine and systems

Removal–refitting of the engine assembly
Lubrication system: oil pump
Cylinder head assemblies construction
Checking and adjusting valve clearances
Checking the engine timing
Timing belt covers/timing system
Removal of the timing belt covers
Removal of the timing system assembly
Disassembly and reassembly of the timing belt pulleys
Refitting the timing system assembly
Refitting the timing belt covers
Cylinder head assemblies: camshafts
Removal of the intake manifolds
Refitting the intake manifolds
Removal of the inner timing belt covers
Removal of the valve covers
Refitting the valve covers
Removal of the camshafts
Inspecting the camshafts
Refitting the camshafts
Refitting the camshaft end caps
Cylinder head assemblies: valves — rocker arms
Removal of the cylinder head assembly
Removal of the rocker arms, shims and valves
Overhaul of cylinder head components
Refitting the cylinder head assembly
Refitting the rocker arms, shims and valves
Refitting the cylinder heads
Cylinder/piston assemblies
Removal of the cylinder/piston assembly
Overhaul of the cylinder barrel/piston components
Refitting the cylinder/piston assembly
Crankcase assembly: external components
Crankcase assembly: crankcase halves
Crankcase assembly: crankshaft/connecting rods assembly

Fuel tank construction
Removal of the fuel tank
Removal of the fuel tank filler cap
Refitting the filler cap
Removal of the fuel tank flange
Refitting the fuel tank flange
Refitting the fuel tank
Positioning of the fuel tank breathe/drain hoses
Positions of the fuel hoses connecting the fuel tank to the throttle body
Throttle body for pivoting fuel tank
Removal of the throttle body
Refitting the throttle body
Air intake construction
Removal of the airbox
Removal of the oil breather valve
Refitting the oil breather valve
Refitting the airbox
Positioning of the blow-by hose
Exhaust system construction
Operating principle of the catalytic converter
Removal of the exhaust system
Refitting the exhaust system

General information on the fuel injection-ignition system
Fuel circuit in injectors
Air circuit in injectors
Operating phases in injectors
Electronic Control Unit (ECU) components
Fuel injectors components
Lambda sensor
Air pressure sensor
Temperature sensor
Spark plug
Ignition system coil
Throttle position sensor (TPS)
RPM/timing sensor
Main and injection relays

Final drive construction
Inspecting the final drive
Removal of the front sprocket
Refitting the front sprocket
Removal of the rear sprocket
Refitting the rear sprocket
Clutch assembly: aptc wet clutch
Removal of the APTC clutch
Disassembly of the clutch hub-plates-centre assembly
Overhaul and inspection of the APTC clutch components
Reassembly of the clutch hub-plates-centre assembly
Refitting the APTC clutch
Clutch assembly: clutch-side crankcase cover
Clutch assembly: primary drive gears
Gearbox assembly: gearchange mechanism
Removal of the gearchange mechanism
Disassembly of the gear selector mechanism
Disassembly of the gear interlock plunger and pawl assembly
Refitting the gear interlock plunger and pawl assembly
Reassembly of the gearchange mechanism
Refitting the gearchange mechanism
Gearbox assembly: gearbox shafts
Removal of the gearbox assembly
Disassembly of the gearbox shafts
Overhaul of the gearbox
Inspection of the gear selector forks
Inspection of the gear selector drum
Reassembly of the gearbox shafts
Reassembly of the gearbox
Running gear and frame

Headlight fairing — rear-view mirrors
Removal of the rear-view mirrors
Refitting the rearview mirrors
Removal of the headlight fairing (696+)
Refitting the headlight fairing (696+)
Fairings of the motorcycle
Removal of the fuel tank fairings
Refittings the fuel tank fairings
Seat of the motorcycle
Removal and refitting of the seat
Removal and refitting of the tool tray
Front mudguard of the motorcycle
Throttle and choke controls
Hydraulic clutch control
Front brake control
Rear brake control
Gearchange mechanism
Footrest brackets construction
Removal of the footrest brackets
Refitting the footrest brackets
Removal and refitting of the sidestand
Rear frame construction
Removal of the frame
Refitting the frame
Removal of the rear subframe
Checking the frame
Reassembly of the rear subframe
Refitting the rear subframe
Tail light-number plate holder and locks
Removal of the tail light-protection-number plate holder assembly
Refitting the tail light-protection-number plate holder assembly
Removal of the seat release mechanism
Refitting the seat release mechanism
Removal of the number plate holder

Front fork construction
Removal of the front forks
Overhauling the front forks
Refitting the front forks
Handlebar construction
Removal of the handlebar
Refitting the handlebar
Steering construction
Adjusting the steering head bearings
Steering angle adjustment
Removal of the steering head components
Refitting the steering head components

Rear swingarm construction
Removal of the swingarm
Inspecting the swingarm pivot shaft
Checking swingarm endfloat
Refitting the swingarm
Rear suspension construction
Removal of the rear shock absorber
Overhauling the rear shock absorber
Refitting the rear suspension

Hydraulic front brake
Removal of the front brake system
Removal of the brake discs
Overhauling the front brake components
Refitting the front brake system
Hydraulic rear brake
Removal of the rear brake system
Refitting the rear brake system

Front wheel construction
Removal of the front wheel
Overhauling the front wheel
Refitting the front wheel
Rear wheel construction
Removal of the rear wheel
Overhauling the rear wheel
Refitting the rear wheel
Electric equipment

Wiring diagram of motorcycle
Key to fusebox
Routing of wiring on frame
Renewal of the headlight
Changing bulbs
High beam headlights relay
Headlight aim
Checking the indicating devices
Changing light bulbs
Checking protection and safety device components
Checking the fuses
Instrument panel
Instrument panel system
Display settings and functions
Immobilizer and transponder
Using a multimeter to check the electrical systems

Flywheel — alternator construction
Removal of the alternator-side crankcase cover
Disassembly of the alternator-side crankcase cover
Removal of the flywheel/alternator assembly
Checking the flywheel/alternator assembly
Refitting the flywheel-alternator assembly
Reassembly of the alternator-side crankcase cover
Refitting the alternator-side crankcase cover
Checking the battery charging system
Recharging the battery
Topping up the electrolyte
Battery support
Removal and refitting of the alternator
Removal and refitting of the rectifier-regulator
Electric starting system
Removal and refitting of the starter motor
Starter contactor