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Repair motorcycles Yamaha Fazer
Yamaha FZ1 (2006-2015)
Information for owner

Description of motorcycle elements
Controls and instruments
Immobilizer system
Ignition switch and steering lock
Indicators and pointers
Multifunctional dashboard
Tachometer (engine speed indicator)
Clock on the dashboard
Odometer and trip meter modes
Fuel level indicator
Coolant temperature mode
Air temperature mode in the intake system
Self-diagnosis device
LCD display and tachometer backlight brightness control
Handle Switches
Clutch lever
Gear shift pedal
Brake lever
Brake pedal
Anti-lock braking system (ABS)
Fuel tank cap and fuel
Fuel tank vent and overflow pipe
Catalytic converter
Passenger and driver seats
Accessory compartment (FZ1-S)
Front fork adjustment
Adjusting the Shock Absorber Assembly
Side stop
Ignition circuit breaker system

Operation manual

Safety Information
Pre-trip checks
Starting the engine
Gear shift
Recommendations for reducing fuel consumption
Running in the engine
Motorcycle parking
Motorcycle care and storage
Specifications
Identification numbers

Technical characteristics

General specifications
Engine specifications
Chassis specifications
Electrical specifications
General tightening torque specifications
Engine tightening torques
Chassis tightening torques
Lubrication system chart and diagrams
Cooling system diagrams
Wiring and cable routing diagram

Maintenance

Periodic maintenance and lubrication chart
Adjusting the valve clearance
Synchronizing the throttle bodies
Adjusting the exhaust gas volume
Adjusting the engine idling speed
Adjusting the throttle cable free play
Checking the spark plugs
Measuring the compression pressure
Checking the engine oil level
Changing the engine oil
Measuring the engine oil pressure
Adjusting the clutch cable free play
Replacing the air filter element
Cheking the throttle body joints
Checking the fuel line
Cheking the crankcase breather hose
Checking the exhaust system
Adjusting the EXUP cables
Checking the EXUP servo motor
Checking the coolant level
Checking the cooling system
Changing the coolant
Adjusting the front disc brake
Adjusting the rear disc brake
Checking the brake fluid level
Checking the front brake pads
Checking the rear brake pads
Cheking the front brake hoses
Cheking the rear brake hose
Adjusting the rear brake light switch
Bleeding the hydraulic brake system
Adjusting the shift pedal
Adjusting the drive chain slack
Lubricating the drive chain
Checking and adjusting the steering head
Checking the front fork
Adjusting the front fork legs
Adjusting the rear shock absorber assembly
Checking the tires
Checking the wheels
Checking and lubricating the cables
Lubricating the levers
Lubricating the pedal
Lubricating the sidestand
Lubricating the centerstand (FZ1-S(X)/FZ1-SA)
Lubricating the rear suspension
Replacing the headlight bulbs
Adjusting the headlight beam

Troubleshooting

Engine starting failures
Incorrect engine idling speed
Poor medium-and-high-speed performance
Shift pedal does not move
Jumps out of gear
Faulty clutch
Engine overheating and overcooling
Poor braking performance
Faulty front fork legs
Unstable handling
Faulty lighting or signaling system
Troubleshooting at the ABS warning light
Engine and systems

Engine repair

Engine removal
Installing the engine
Removing the camshafts
Checking the camshafts
Checking the timing chain and camshaft sprocket
Cheking the timing chain guides
Cheking the timing chain tensioner
Installing the camshafts
Removing the cylinder head
Checking the cylinder head
Installing the cylinder head
Removing the valves and valve springs
Checking the valves and valve guides
Checking the valve seats
Checking the valve springs
Checking the valve lifters
Installing the valves
Removing the crankshaft position sensor
Installing the crankshaft position
Separating the crankcase
Disassembling the crankcase
Checking the crankcase
Checking the bearing and oil seals
Assembling the crankcase
Removing the connecting rods and pistons
Removing the crankshaft assembly
Checking the cylinder and piston
Checking the piston rings
Checking the piston pins
Checking crankshaft big end bearings
Installing the connecting rod and piston
Checking the crankshaft
Checking the crankshaft drive sprocket
Checking the crankshaft journal bearings
Installing the crankshaft

Lube system

Removing the oil pan and oil pump
Disassembling the oil pump
Removing the oil pan
Checking the sprocket and chain
Checking the oil pump
Checking the relief valve
Checking the oil delivery pipes
Checking the oil strainer
Checking the oil nozzles
Assembling the oil pump
Installing the oil/water pump assembly
Installing the oil pan

Cooling system

Removing the radiator
Checking the radiator
Installing the radiator
Removing the oil cooler
Checking the oil cooler
Installing the oil cooler
Removing the thermostat assembly
Disassembling the thermostat assembly
Checking the thermostat
Assembling the thermostat assembly
Installing the thermostat assembly
Removing the impeller shaft
Disassembling the water pump
Checking the water pump
Assembling the water pump

Fuel system

Removing the fuel tank
Removing the fuel pump
Checking the fuel pump body
Installing the fuel pump
Installing the fuel tank
Removing the throttle bodies
Removing the injectors
Checking the injectors
Checking the throttle bodies
Checking the fuel pressure
Adjusting the throttle position sensor
Adjusting the sub-throttle position sensor
Checking the sub-throttle servo motor
Checking the thermo wax
Adjusting the thermo wax
Removing the air cut-off valve assembly and hoses
Checking the air induction system
Installing the air induction system

Starting and charging system

Removing the generator
Installing the generator
Removing the starter clutch
Checking the damper
Checking the starter clutch
Installing the starter clutch
Removing the starter motor
Disassembling the starter motor
Checking the starter motor
Assembling the starter motor
Installing the starter motor

Transmission

Removing the clutch cover
Removing the pull lever shaft
Removing the clutch
Checking the clutch friction plates
Checking the clutch plates
Checking the clutch springs
Checking the clutch housing
Checking the clutch boss
Checking the clutch pressure plate
Checking clutch pull lever shaft and pull rod
Installing the clutch
Removing the shift shaft and stopper lever
Checking the shift shaft
Checking the stopper lever
Installing the shift shaft
Removing the transmission, shift drum assembly, and shift forks
Disassembling the main axle assembly
Disassembling the drive axle assembly
Removing the transmission
Checking the shift forks
Checking the shift drum assembly
Checking the transmission
Installing the transmission
Removing the drive chain
Checking the drive chain
Checking the drive sprocket
Installing the drive chain
Running gear and frame

Frame and hinged elements

Removing the seat and battery
Removing the headlight and meter assembly (FZ1-N(X)), (FZ1-NA)
Removing the front cowling (FZ1-S(X)/FZ1-SA)
Removing the under cowling (FZ1-NA)
Removing the rear fender (FZ1-N(X)), (FZ1-NA)
Removing the rear fender (FZ1-S(X)/FZ1-SA)
Removing the air filter case
Removing the cover
Installing the cover

Wheels and tires

Removing the front wheel and brake discs (FZ1-N(X)/FZ1-S(X))
Removing the front wheel sensor and sensor rotor (FZ1-SA), (FZ1-NA)
Disassembling the front wheel
Removing the front wheel
Checking the front wheel
Maintenance of the front wheel sensor and sensor rotor
Adjusting the front wheel static balance
Installing the front wheel
Removing the rear wheel (FZ1-N(X)/FZ1-S(X))
Removing the rear wheel sensor and sensor rotor (FZ1-SA), (FZ1-NA)
Removing the brake disc and rear wheel sprocket
Disassembling the rear wheel
Removing the rear wheel
Checking the rear wheel
Cheking the rear wheel drive hub
Checking and replacing the rear wheel sprocket
Maintenance of the rear wheel sensor and sensor rotor
Ajusting the rear wheel static balance
Installing the rear wheel

Brake system

Front suspension

Removing the handlebar
Checking the handlebar
Installing the handlebar
Removing the front fork legs
Disassembling the front fork legs
Checking the front fork legs
Assembling the front fork legs
Installing the front fork legs
Removing the lower bracket
Checking the steering head
Installing the steering head

Rear suspension

Removing the rear shock absorber assembly
Handling the rear shock absorber
Disposing of a rear shock absorber
Checking the rear shock absorber assembly
Checking the connecting arm and relay arm
Installing the rear shock absorber assembly
Removing the swingarm
Installing the swingarm
Electric equipment

Equipment and devices

Electrical components of motorcycle
Checking the switches
Checking the bulbs and bulb sockets
Checking the fuses
Checking and charging the battery
Checking the relays
Checking the ABS motor relay
Checking the solenoid valves and motor
Checking the turn signal/hazard relay
Checking the relay unit (diode)
Checking the ignition coils
Checking the crankshaft position sensor
Checking the lean angle sensor
Checking the wheel sensor
Checking the starter motor operation
Checking the stator coil
Checking the rectifier/regulator
Checking the horn
Checking the fuel sender
Checking the speed sensor
Checking the radiator fan motor
Checking the coolant temperature sensor
Checking the throttle position sensor
Checking the sub-throttle position sensor
Checking the air induction system solenoid
Checking the atmospheric pressure sensor
Checking the cylinder identification sensor
Checking the intake air pressure sensor
Checking the intake air temperature sensor
ECU self-diagnostic function

ABS (anti-lock brake system)

ABS components chart FZ1-SA
ABS components chart FZ1-NA
ABS connector location chart FZ1-SA
ABS connector location chart FZ1-NA
Removing the ABS ECU and ABS motor relay (FZ1-SA)
Removing the ABS ECU and ABS motor relay (FZ1-NA)
Maintenance of the ABS ECU
Removing the ABS motor relay
ABS troubleshooting outline
Basic instruction for troubleshooting

Electrical circuits

Introduction to manual

Safety comes first
Illustrated symbols
Motorcycle identification
Preparation for removal procedures
Replacement parts
Checking of connections
Special tools for motorcycle repair
General specifications of motorcycle
Maintenance specifications of engine
Maintenance specifications of chassis
Maintenance specifications of electrical
General torque specifications
Unit conversion table
Lubrication diagrams

Control devices

Appearance of the motorcycle and description of elements
Controls and instruments
Main switch/steering lock
Indicator and warning lights
Motorcycle speedometer and odometer
Handle switches
Clutch lever
Gear shift pedal
Lever arm brakes
Brake pedal
Gas tank cap
Motorcycle fuel
Fuel tap
Lever of starting device (air damper)
Passenger and driver seats
Helmet holder
Luggage compartment
Shock Absorber Adjustment
Luggage strap holders
Side stand
Ignition interlock system

Driving motorcycle

Checklist before use
Warnings when driving a motorcycle
Engine starting
Gear shift
Tips for reducing fuel consumption
Running in the engine
Motorcycle parking

Maintenance

Maintenance and lubrication intervals
Fuel tank and seats — removal and installation
Adjusting the valve clearance
Synchronizing the carburetors
Adjusting the engine idling speed
Adjusting the throttle cable free play
Checking the spark plugs
Checking the ignition timing
Measuring the compression pressure
Checking the engine oil level
Changing the engine oil
Adjusting the clutch cable free play
Cleaning the air filter element
Checking the carburetor joint and intake manifold
Checking the breather hose
Checking the exhaust system
Adjusting the front brake
Adjusting the rear brake
Checking the brake fluid level
Adjusting the rear brake light switch
Checking the brake hoses
Bleeding the hydraulic brake system
Adjusting the shift pedal
Checking the final drive oil level
Changing the final drive oil
Checking and adjusting the steering head
Checking the front fork
Adjusting the rear shock absorber assembly
Checking the tires
Checking and tightening the spokes
Checking and lubricating the cables
Lubricating the levers and pedals
Checking and charging the battery
Checking the fuses
Replacing the headlight bulb
Adjusting the headlight beam

Troubleshooting

Engine starting failure/hard starting
Poor idle speed performance
Poor medium-and high-speed performance
Faulty gear shifting
Clutch slipping/dragging
Engine overheating
Poor braking performance
Front fork oil leakage and front fork malfunction
Unstable handling
Faulty lighting and signal systems
Engine and systems

Engine repair

Mufflers, brake pedal and side cover
Leads, shift pedal and clutch cable
Engine mounting bolts
Installing the engine
Rear cylinder head
Front cylinder head
Removing the cylinder heads
Checking the cylinder heads
Checking the timing chain tensioner
Installing the cylinder heads
Rocker arms and camshaft
Removing the rocker arms and camshaft
Checking the camshafts
Checking the rocker arms and rocker arm shafts
Installing the camshaft and rocker arms
Valves and valve springs
Removing the valves
Checking the valves and valve guides
Checking the valve seats
Checking the valve springs
Installing the valves
Cylinders and pistons
Removing the pistons
Checking the cylinders and pistons
Checking the piston rings
Checking the piston pins
Installing the pistons and cylinders
Removing the timing gears
Removing the timing drive gear
Checking the timing chains, camshaft sprockets, and timing chain guides
Checking the primary drive
Installing the timing drive gears
Removing the crankshaft assembly
Removing the crankshaft and connecting rod
Disassembling the crankcase
Removing the crankshaft
Removing the connecting rods
Checking the crankshaft and connecting rods
Checking the bearings and oil seals
Installing the crankshaft
Assembling the crankcase

Lubrication system

Removing the oil pump
Disassembling the oil pump
Checking the oil pump
Checking the oil delivery pipes
Checking the oil strainer
Assembling the oil pump

Carburetor repair

Removing the carburetors
Disassembling the carburetor
Checking the carburetors
Assembling the carburetors
Installing the carburetors
Measuring and adjusting the fuel level
Checking and adjusting the throttle position sensor
Air induction system (AIS)
Air induction system inspection

Starting and charging system

Stator coil and pickup coil
Generator and starter clutch
Removing the generator
Checking the starter clutch
Installing the generator

Transmission

Clutch — right crankcase cover
Clutch assembly
Removing the clutch
Checking the friction plates
Checking the clutch boss
Checking the clutch push rods
Checking the clutch plates
Checking the clutch spring and clutch spring seat plate
Checking the clutch housing
Installing the clutch
Removing the shift shaft and stopper lever
Checking the shift shaft
Installing the shift shaft
Transmission removal
Checking the shift forks
Checking the shift drum assembly
Checking the transmission
Installing the transmission
Removing the middle drive pinion gear
Removing the middle driven pinion gear
Removing the middle drive shaft assembly
Disassembling the middle drive shaft assembly
Removing the middle driven shaft assembly
Checking the middle drive shaft assembly
Checking the middle driven shaft assembly
Assembling the middle drive shaft assembly
Assembling the middle driven shaft assembly
Installing the middle gear assembly and adjusting the backlash
Installing the universal joint
Aligning the middle gear
Shaft drive — troubleshooting
Checking the final drive oil for contamination and inspecting the shaft drive for leaks
Measuring the ring gear backlash
Adjusting the ring gear backlash
Final drive assembly and drive shaft
Disassembling the final gear
Disassembling the final drive assembly
Removing and installing the ring gear bearings
Aligning the final drive pinion gear and ring gear
Checking the drive shaft
Installing the drive shaft
Running gear and frame

Front suspension and handlebar

Removing the front fork
Disassembling the front fork
Removing the front fork legs
Disassembling the front fork legs
Checking the front fork legs
Assembling the front fork legs
Installing the front fork legs
Removing the handlebar
Checking the handlebar
Installing the handlebar
Steering head — removing
Removing the lower bracket
Checking the steering head
Installing the steering head

Rear suspension

Right side cover and battery box
Left side cover and tool box
Rear shock absorber and swingarm
Handling the rear shock absorber and gas cylinder
Disposing of a rear shock absorber and gas cylinder
Removing the rear shock absorber assembly
Removing the swingarm
Checking the rear shock absorber assembly and gas cylinder
Checking the swingarm
Installing the rear shock absorber assembly
Installing the swingarm

Brake system

Wheels and tires

Removing the front wheel and brake discs
Disassembling the front wheel
Removing the front wheel
Checking the front wheel
Checking the brake discs
Installing the front wheel
Adjusting the front wheel static balance
Removing the muffler and brake caliper
Removing the rear wheel
Rear wheel disassembly
Checking the rear wheel
Checking the rear wheel drive hub
Installing the rear wheel
Adjusting the rear wheel static balance
Electric equipment

Equipment and devices

Cable and wiring harness routing
Electrical components of motorcycle
Checking switch continuity
Checking the switches
Checking the bulbs and bulb sockets
Lighting system troubleshooting
Checking the lighting system
Signal system troubleshooting
Fuel pump system troubleshooting
Fuel pump test
Carburetor heater system troubleshooting
Self-diagnosis features of motorcycle
Self-diagnosis troubleshooting

Starting and charging system

Ignition system troubleshooting
Electric starting system troubleshooting
Removing and disassembling the starter motor
Checking the starter motor
Assembling the starter motor
Charging system troubleshooting

Electrical circuits

Ignition system circuit diagram
Electric starting system circuit diagram
Charging system circuit diagram
Lighting system circuit diagram
Signal system circuit diagram
Checking the signaling system
Fuel pump system circuit diagram
Carburetor heater system circuit diagram
Wiring diagram (for Europe) of motorcycle
Wiring diagram (for AUS) of motorcycle

Repair motorcycles Yamaha R1
Yamaha YZF-R1 Y(C) (7 generation, 2009-2014)
Information for owner

Motorcycle design

Vehicle identification number
Outline of the fuel injection system
Fuel injection system
YCC-T (Yamaha Chip Controlled Throttle) YCC-I (Yamaha Chip Controlled Intake)
YCC-T/YCC-I system outline
YCC-T/YCC-I control outline
Multi-function meter unit
Tachometer — instrument functions
Clock and stopwatch modes
Odometer, tripmeter, instantaneous fuel consumption and average fuel consumption modes
Transmission gear display
Throttle opening position display
Drive mode display
Coolant temperature display
Air intake temperature display
Self-diagnosis device
Display brightness, shift timing indicator light and throttle opening position display control mode
Drive mode switch MODE

Technical tricks

Preparation for removal and disassembly
Replacement parts
Gaskets, oil seals and o-rings
Lock washers/plates and cotter pins
Bearings and oil seals
Circlips — important information
Checking the connections
Handling the electronic parts
Special tools for tune-up and assembly

Technical characteristics

General specifications
Engine specifications
Chassis specifications
Electrical specifications
Tightening torques
Engine tightening torques
Chassis tightening torques
Engine oil lubrication chart
Lubrication diagrams
Cooling system diagrams
Cable routing

Maintenance

Periodic maintenance
General maintenance and lubrication chart
Checking the fuel line (Primary injector)
Checking the fuel line (Secondary injector)
Checking the spark plugs
Adjusting the valve clearance
Synchronizing the throttle bodies
Checking the throttle body synchronization
Adjusting the throttle body synchronization
Checking the throttle body joints
Checking the crankcase breather hose
Checking the exhaust system
Replacing the air filter element
Adjusting the clutch cable free play
Checking the brake operation
Checking the brake fluid level
Adjusting the front disc brake
Checking the front brake pads
Adjusting the rear disc brake
Checking the rear brake pads
Bleeding the hydraulic brake system
Checking the front brake hoses
Checking the rear brake hose
Checking the wheels
Checking the tires
Checking the wheel bearings
Checking the swingarm operation
Adjusting the drive chain slack
Lubricating the drive chain
Checking and adjusting the steering head
Checking the chassis fasteners
Lubricating the brake lever
Lubricating the clutch lever
Lubricating the pedal
Adjusting the shift pedal
Checking the sidestand
Lubricating the sidestand
Checking the front fork
Adjusting the front fork legs
Adjusting the rear shock absorber assembly
Checking the engine oil level
Changing the engine oil
Measuring the engine oil pressure
Checking the coolant level
Checking the cooling system
Changing the coolant
Adjusting the rear brake light switch
Checking and lubricating the cables
Adjusting the throttle cable free play
Lubricating the rear suspension
Replacing the headlight bulbs
Adjusting the headlight beams

Troubleshooting

General information about troubleshooting
Starting failures
Incorrect engine idling speed
Poor medium and high speed performance
Shift pedal does not move
Jumps out of gear
Faulty clutch
Overheating and overcooling of engine
Poor braking performance
Faulty front fork legs
Unstable handling
Faulty lighting or signaling system
Engine and systems

Engine repair

Measuring the compression pressure
Removing the exhaust pipe and muffler
Disconnecting the leads and hoses
Removing the engine
Installing the engine
Installing the exhaust pipe and muffler
Removing the cylinder head cover
Removing the camshafts
Removing camshafts
Checking the camshafts
Checking the timing chain and sprocket
Checking the timing chain guides
Checking the timing chain tensioner
Installing the camshafts
Removing the cylinder head
Removing cylinder head
Checking the cylinder head
Installing the cylinder head
Removing the valves and valve springs
Removing the valves
Checking the valves and valve guides
Checking the valve seats
Checking the valve springs
Checking the valve lifters
Separating the crankcase
Disassembling the crankcase
Checking the crankcase
Assembling the crankcase
Removing the connecting rods and pistons
Removing connecting rods and pistons
Checking the cylinder and piston
Checking the piston rings
Checking the piston pin
Checking the connecting rods
Installing the connecting rod and piston
Removing the crankshaft
Removing the crankshaft and balancer shaft
Checking the crankshaft
Checking the oil nozzles
Checking the balancer shaft
Installing the crankshaft
Installing the balancer assembly

Cooling system

Removing the radiator
Checking the radiator
Installing the radiator
Removing the oil cooler
Checking the oil cooler
Installing the oil cooler
Removing the thermostat
Checking the thermostat
Assembling the thermostat assembly
Installing the thermostat assembly
Disassembling the water pump
Disassembling water pump
Checking the water pump
Assembling the water pump

Lubrication system

Removing the oil pan and oil/water pump assembly
Disassembling the oil pump
Removing the oil pan
Checking the oil pump
Checking the relief valve
Checking the oil delivery pipes
Checking the oil strainer
Assembling the oil pump
Installing the oil/water pump assembly
Installing the oil pan

Fuel system

Removing the fuel tank and fuel pump
Removing the fuel tank side covers
Removing the fuel tank
Removing the fuel pump
Checking the fuel pump body
Checking the fuel pump operation
Installing the fuel pump
Installing the fuel tank
Installing the fuel tank side covers
Removing the air filter case and secondary injectors
Checking the secondary injectors (before removing)
Removing the fuel hose (primary injector joint side and secondary injector joint side)
Removing the secondary injectors
Removing the lower air filter case
Removing the intake funnel assembly
Checking the secondary injectors
Checking the air filter case seal
Checking the intake funnel
Installing the intake funnel and lower air filter case
Checking the intake funnel operation
Installing the secondary injectors
Installing the upper air filter case
Installing the fuel hose (primary injector joint side and secondary injector joint side)
Removing the canister
Removing the throttle body assembly
Removing the primary injectors
Checking the primary injectors (before removing)
Removing primary injectors
Checking the primary injectors
Checking the rollover valve (for California only)
Checking and cleaning the throttle bodies
Installing the primary injectors
Checking the injector pressure
Checking the fuel pressure
Adjusting the throttle position sensor
Adjusting the accelerator position sensor
Air induction system
Removing the air cut-off valve assembly and hoses
Removing the reed valves
Checking the air induction system
Installing the air induction system

Fuel injection

Transmission

Removing the drive sprocket and drive chain
Removing the drive chain
Checking the drive chain
Checking the drive sprocket
Installing the drive chain
Checking the sprocket and chain
Removing the clutch cover
Removing the pull lever shaft
Removing the clutch
Removing clutch
Checking the friction plates
Checking the clutch plates
Checking the clutch springs
Checking the clutch housing
Checking the clutch boss
Checking the pressure plate
Checking the primary drive gear
Checking the primary driven gear
Checking the pull lever shaft and pull rod
Installing the clutch
Removing the shift shaft and stopper lever
Checking the shift shaft
Checking the stopper lever
Installing the shift shaft
Removing the transmission, shift drum assembly, and shift forks
Disassembling the main axle assembly
Disassembling the drive axle assembly
Removing the transmission
Checking the shift forks
Checking the transmission
Checking the shift drum assembly
Assembling the main axle and drive axle
Installing the transmission
Running gear and frame

Frame and hinged elements

Removing the seats and battery
Removing the side cowlings
Removing the ECU and rectifier/regulator
Removing the air ducts
Removing the front cowling assembly
Removing the meter and headlight
Disassembling the headlight assembly
Removing the rear fender
Disassembling the license plate/turn signal light assembly
Removing the quick fastener (screw type)
Installing the quick fastener (screw type)
Removing the quick fastener (push type)
Installing the quick fastener (push type)
Removing the quick fastener (pull type)
Installing the quick fastener (pull type)
Installing the passenger seat lock cylinder
Removing the front turn signal/position lights
Nstalling the front turn signal/position lights
Removing the lower cowlings
Installing the lower cowlings
Removing the side cowling inner panels
Installing the side cowling inner panels
Removing the air chamber covers
Installing the air chamber covers
Removing the intake air duct covers
Installing the intake air duct covers
Installing the air intake ducts
Installing the rear view mirrors
Removing the windshield
Installing the windshield
Installing the mirror fitting plates
Removing the upper tail cover
Installing the upper tail cover
Installing the tail/brake light
Adjusting the rider footrests

Front suspension and handlebar

Removing the handlebars
Removing handlebar
Checking the handlebars
Installing the handlebars
Removing the front fork legs
Disassembling the front fork legs
Removing front fork legs
Disassembling front fork legs
Checking the front fork legs
Assembling the front fork legs
Installing the front fork legs
Removing the lower bracket
Removing lower bracket
Checking the steering head
Installing the steering head
Checking the steering damper

Rear suspension

Removing the rear shock absorber assembly
Handling the rear shock absorber
Disposing of a rear shock absorber
Removing rear shock absorber assembly
Checking the rear shock absorber assembly
Checking the connecting arm and relay arm
Installing the relay arm
Installing the rear shock absorber assembly
Removing the swingarm
Removing swingarm
Checking the swingarm
Installing the swingarm

Brake system

Removing the front brake pads
Removing the front brake master cylinder
Disassembling the front brake master cylinder
Removing the front brake calipers
Disassembling the front brake calipers
Front brake — introduction
Checking the front brake discs
Replacing the front brake pads
Removing front brake calipers
Disassembling front brake calipers
Checking the front brake calipers
Assembling the front brake calipers
Installing the front brake calipers
Removing front brake master cylinder
Cheking the front brake master cylinder
Assembling the front brake master cylinder
Instaling the front brake master cylinder
Removing the rear brake pads
Removing the rear brake master cylinder
Disassembling the rear brake master cylinder
Removing the rear brake calipers
Disassembling the rear brake caliper
Rear brake — introduction
Checking the rear brake disc
Replacing the rear brake pads
Removing the rear brake caliper
Disassembling rear brake caliper
Checking the rear brake caliper
Assembling the rear brake caliper
Installing the rear brake caliper
Checking the rear brake master cylinder
Removing rear brake master cylinder
Checking rear brake master cylinder
Assembling the rear brake master cylinder
Installing the rear brake master cylinder

Wheels and tires

Removing the front wheel and brake discs
Disassembling the front wheel
Removing the front wheel
Checking the front wheel
Adjusting the front wheel static balance
Installing the front wheel
Removing the rear wheel
Removing the brake disc and rear wheel sprocket
Disassembling the rear wheel
Removing the rear wheel
Checking the rear wheel
Checking the rear wheel drive hub
Checking and replacing the rear wheel sprocket
Adjusting the rear wheel static balance
Installing the rear wheel
Electric equipment

Starting and charging system

Removing the generator
Removing generator
Installing the generator
Removing the starter clutch
Removing starter clutch
Checking the starter clutch
Installing the starter clutch
Removing the pickup rotor
Removing pickup rotor
Installing the pickup rotor
Removing the starter motor
Disassembling the starter motor
Checking the starter motor
Assembling the starter motor
Circuit diagram of gnition system
Engine stopping due to sidestand operation
Ignition system — troubleshooting
Circuit diagram of electric starting system
Starting circuit cutoff system operation
Electric starting system — troubleshooting
Charging system — circuit diagram
Charging system — troubleshooting
Checking and charging the battery
Checking the starter motor operation
Checking the stator coil
Checking the rectifier/regulator

Equipment and devices

Repair manuals for:

Aprilia BMW Ducati Harley Honda Kawasaki Suzuki Triumph Yamaha