Complete map of motorcycle repair instructions Kawasaki
Repair motorcycles Kawasaki ZX-6R
Kawasaki ZX600-J (3 generation, 2000-2002)
Information for owner
List of abbreviations
Before servicing of motorcycle
Model identification
General specifications
Periodic maintenance chart
KLEEN (Kawasaki low exhaust emission)
Non-contact hall IC-Type speed sensor
Alternator made from rare magnet
Torque and locking agent
Special tools and sealant
Cable, wire, and hose routing
Additional considerations for racing
General lubrication
Nut, bolt, and fastener tightness
Engine does not start, starting difficulty
Poor running at low speed
Poor running or no power at high speed
Engine overheating and overcooling
Clutch operation faulty
Gear shifting faulty
Abnormal engine noise
Abnormal drive train noise
Abnormal frame noise
Oil pressure warning light goes on
Exhaust smokes excessively
Handling and/or stability unsatisfactory
Brake does not hold
Accumulator battery trouble
Engine and systems
Engine top end exploded view
Engine top end specifications
Air suction valve — removal and installation
Air suction valve — inspection
Vacuum switch valve — removal and installation
Vacuum switch valve — test
Clean air system hose — inspection
Cylinder head cover — removal
Cylinder head cover — installation
Camshaft chain tensioner — removal
Camshaft chain tensioner — installation
Camshaft — removal
Camshaft — installation
Camshaft, camshaft cap wear
Camshaft chain removal and wear
Cylinder compression measurement
Cylinder head — removal
Cylinder head — installation
Cylinder head warp
Valve clearance — inspection
Valve clearance — adjustment
Valve — removal and installation
Valve guide — removal and installation
Valve-to-guide clearance measurement (wobble method)
Valve seat — inspection
Valve seat — repair
Cylinder — removal and installation
Piston — removal and installation
Cylinder wear
Piston wear
Piston ring groove wear
Piston ping groove width
Piston ping thickness
Piston ring end gap
Carburetor holder installation
Muffler and exhaust pipe — removal and installation
Muffler body — removal and installation
Engine removal and installation
Engine — removal
Engine — installation
Crankshaft and transmission exploded view
Crankshaft and transmission exploded specifications
Crankcase — splitting
Crankcase — assembly
Crankshaft — removal and installation
Connecting rod — removal and installation
Connecting rod big end side clearance
Connecting rod big end bearing insert/crankpin wear
Crankshaft main bearing insert/journal wear
Crankshaft side clearance
Crankshaft runout
Fuel system exploded view
Fuel system specifications
Throttle grip and cables
Choke cable — inspection, adjustment and installation
Air cleaner element — removal and installation
Air cleaner element — cleaning and inspection
Air cleaner housing — removal
Air cleaner housing — installation
Air vent filter — cleaning
Fuel tank — removal and installation
Fuel tank — inspection
Fuel tank — cleaning
Fuel tap — removal and installation
Fuel tap — inspection
Fuel pump and fuel filter — removal
Fuel pump and fuel filter — installation
Fuel pump and fuel filter — inspection
Evaporative emission control system (California model only)
Idle speed — inspection
Idle speed — adjustment
Synchronization — inspection
Synchronization — adjustment
Service fuel level — inspection
Service fuel level — adjustment
Fuel system cleanliness — inspection
Carburetor — removal
Carburetor — installation
Carburetor — disassembly
Carburetor — assembly
Carburetor — joining
Carburetor — cleaning
Carburetor — inspection
Coolant filter — cleaning
Coolant valve — inspection
Cooling system exploded view
Cooling system specifications
Coolant flow chart
Coolant deterioration inspection
Coolant level inspection
Coolant draining
Coolant filling
Cooling system — pressure testing
Cooling system — flushing
Water pump — removal, installation and inspection
Radiator and radiator fan — removal
Radiator — inspection
Radiator cap — inspection
Thermostat — removal and installation
Thermostat — inspection
Hose — installation and inspection
Radiator fan switch, water temperature sensor — removal and installation
Engine lubrication system exploded view
Lubrication system specifications
Engine oil and oil filter
Oil cooler — removal
Oil cooler — installation
Oil pan — removal
Oil pan — installation
Oil pump — removal
Oil pump — installation
Oil pump drive gear — removal and installation
Oil pressure measurement
Oil pressure switch — removal and installation
Clutch exploded view
Clutch specifications
Clutch lever free play — inspection
Clutch lever free play — adjustment
Clutch cable — removal and installation
Clutch lever — installation
Clutch cover — removal and installation
Clutch release shaft — removal and installation
Clutch — removal
Clutch — installation
Clutch plate assembly — inspection
Clutch plate assembly — adjustment
Clutch plate, wear, damage — inspection
Clutch plate warp — inspection
Clutch spring free length — measurement
Shift pedal — removal and installation
External shift mechanism — removal and installation
External shift mechanism — inspection
Transmission shaft — removal and installation
Transmission — disassembly and assembly
Shift drum and fork — removal and installation
Shift drum — disassembly and assembly
Shift fork bending
Shift fork/gear groove wear
Shift fork guide pin/drum groove wear
Gear dog and gear dog hole damage
Transmission exploded view
Final drive exploded view
Final drive specifications
Drive chain slack inspection
Drive chain slack adjustment
Wheel alignment inspection adjustment
Drive chain wear inspection
Drive chain wear lubrication
Drive chain — removal and installation
Engine sprocket — removal and installation
Rear sprocket — removal and installation
Sprocket wear inspection
Rear sprocket warp inspection
Coupling bearing — removal and installation
Coupling bearing inspection and lubrication
Running gear and frame
Frame exploded view
Rear seat — removal and installation
Front seat — removal and installation
Seat cover — removal and installation
Inner fairing — removal and installation
Upper fairing — removal and installation
Lower fairing — removal and installation
Front fender — removal and installation
Rear fender — removal and installation
Rear frame — removal and installation
Wheels and tires exploded view
Wheels and tires specifications
Front wheel — removal and installation
Rear wheel — removal and installation
Wheel inspection
Axle inspection
Wheels balance inspection
Wheels balance adjustment
Balance weight — removal and installation
Air pressure — inspection and adjustment
Tire inspection
Tire — removal and installation
Hub bearing — removal and installation
Hub bearing inspection
Brakes exploded view
Brakes specifications
Brake pedal position — inspection
Brake pedal position — adjustment
Front caliper — removal
Rear caliper — removal
Brake caliper — installation
Front caliper — disassembly
Front caliper — assembly
Rear caliper — disassembly
Rear caliper — assembly
Front brake pad — removal and installation
Rear brake pad — removal and installation
Brake lining wear
Front master cylinder — removal and installation
Rear master cylinder — removal and installation
Front master cylinder — disassembly
Rear master cylinder — disassembly
Master cylinder — assembly
Master cylinder — visual inspection
Brake disc — removal and installation
Brake disc wear
Brake disc warp
Brake fluid level inspection
Brake fluid change
Bleeding the brake line
Brake hose — removal and installation
Front suspension exploded view
Suspension specifications
Rebound damping force — adjustment
Compression damping force — adjustment
Spring preload — adjustment
Front fork (each fork leg) — removal and installation
Fork oil change
Front fork — disassembly
Front fork — assembly
Front fork inner tube — inspection
Front fork dust seal — inspection
Front fork spring tension
Steering exploded view
Steering system — inspection
Steering system — adjustment
Steering stem, stem bearing — removal
Steering stem, stem bearing — installation
Stem bearing — lubrication
Handlebar — removal and installation
Handlebar holder — removal and installation
Rear suspension exploded view
Rebound damping force adjustment
Compression damping force adjustment
Spring preload adjustment
Rear shock absorber — removal and installation
Rear shock absorber scrapping
Swingarm — removal and installation
Swingarm bearing — removal and installation
Tie-rod — removal and installation
Rocker arm — removal and installation
Needle bearing — inspection
Electric equipment
Electrical system exploded view
Electrical system specifications
Electrical parts location
Electrical system precautions
Wiring inspection
Headlight beam — horizontal adjustment
Headlight beam — vertical adjustment
Headlight bulb — replacement
Turn signal relay — inspection
Fuel pump — removal and installation
Fuel pump relay — inspection
Fuel pump — operational inspection
Fuel cut valve — removal and installation
Fuel cut valve — inspection
Radiator fan system circuit — inspection
Radiator fan motor — inspection
Meter unit — removal
Meter unit — disassembly
Meter unit — bulb replacement
Electronic combination meter unit — inspection
Speed sensor — inspection
Brake light timing — inspection
Brake light timing — adjustment
Fladiator fan switch — inspection
Water temperature sensor — inspection
Throttle sensor — removal and installation
Throttle sensor — inspection
Throttle sensor position — adjustment
Junction box fuse circuit — inspection
Junction box starter circuit/headlight relay — inspection
Junction box diode circuit — inspection
30A main fuse — removal
Junction box fuse — removal
Fuse inspection
Battery — removal
Battery — electrolyte filling
Battery — initial charge
Battery — charging condition inspection
Battery — refreshing charge
Alternator cover — removal and installation
Stator coil — removal and installation
Alternator rotor — removal and installation
Alternator — inspection
Regulator/rectifier — inspection
Flegulator/flectifier output voltage — inspection
Starter motor — removal and installation
Starter motor — disassembly
Starter motor — assembly
Starter motor brush — inspection
Commutator — cleaning and inspection
Starter motor armature — inspection
Starter brush lead — inspection
Starter right-hand end cover assembly — inspection
Starter relay — inspection
Starter motor clutch — removal and installation
Starter motor clutch — inspection
Ignition pickup coil — removal and installation
Ignition pickup coil — inspection
Pickup coil peak voltage
Stick coil (ignition coil together with spark plug cap)
Stick coil primary peak voltage
Spark plug — removal and installation
Spark plug gap — inspection
IC igniter — inspection
Throttle sensor — operation check
Fuel cut valve — operation check
Starter button — operation check
Side stand switch — operation check
Spark plug — inspection
Wiring diagram (USA and Canada)
Wiring diagram (Australia)
Wiring diagram (other than USA, Canada, Australia, and Malaysia)
Wiring diagram (Malaysia)
Charging system circuit
Ignition system circuit
Electric starter circuit
Headlight circuit (all countries)
Turn signal light circuit
Fuel pump circuit
Fuel cut valve circuit
Radiator fan circuit
Meter unit circuit
Junction box internal circuit
Repair motorcycles Kawasaki Versys
Kawasaki 650 (2007-2025)
Information for owner
List of abbreviations
Country and area codes
How to Use This Manual
General information about maintenance — inspection
Model Identification
General Specifications
Periodic Maintenance Chart
Periodic Replacement Parts
Torque and Locking Agent
Specifications of periodic maintenance
Special Tools
Air Cleaner Element Cleaning
Throttle Control System Inspection
Engine Vacuum Synchronization Inspection
Idle Speed Inspection
Idle Speed Adjustment
Fuel Hose Inspection (fuel leak, damage, installation condition)
Coolant Level Inspection
Radiator Hose Damage and Installation Condition Inspection
Air Suction System Damage Inspection
Valve Clearance Inspection
Valve Clearance Adjustment
Valve clearance adjustment chart inlet valve
Valve clearance adjustment chart exhaust valve
Clutch Operation Inspection
Air Pressure Inspection
Wheel/Tire Damage Inspection
Tire Tread Wear, Abnormal Wear Inspection
Wheel Bearing Damage Inspection
Drive Chain Lubrication Condition Inspection
Drive Chain Slack Inspection
Drive Chain Slack Adjustment
Wheel Alignment Inspection
Drive Chain Wear Inspection
Chain Guide Inspection
Brake Fluid Leak (Brake Hose and Pipe) Inspection
Brake Hose and Pipe Damage and Installation Condition Inspection
Brake Operation Inspection
Brake Fluid Level Inspection
Brake Pad Wear Inspection
Brake Light Switch Operation Inspection
Front Forks/Rear Shock Absorber Operation Inspection
Front Fork Oil Leak Inspection
Rear Shock Absorber Oil Leak Inspection
Steering Play Inspection
Steering Play Adjustment
Steering Stem Bearing Lubrication
Lights and Switches Operation Inspection
Headlight Aiming Inspection
Sidestand Switch Operation Inspection
Engine Stop Switch Operation Inspection
Chassis Parts Lubrication
Bolts, Nuts and Fasteners Tightness Inspection
Bolt, Nut and Fastener to be checked
Air Cleaner Element Replacement
Coolant Change
Engine Oil Change
Oil Filter Replacement
Brake Hose and Pipe Replacement
Brake Fluid Change
Master Cylinder Rubber Parts Replacement
Caliper Rubber Parts Replacement
Spark Plug Replacement
Troubleshooting Guide of Motorcycle
Engine and systems
Exploded View of Engine top end
Exhaust System Identification
Specifications of Engine top end
Special Tools and Sealant
Clean Air System
Cylinder Head Cover
Camshaft Chain Tensioner
Camshaft, Camshaft Chain
Cylinder Head
Removing and installing the valves
Removing and Installing Cylinder, Pistons
Throttle Body Assy Holder
Removing muffler
Exploded View of Engine removal/installation
Engine Removal/Installation
Exploded View of Fuel System
DFI System
DFI System Wiring Diagram
Specifications of fuel system (DFI)
Special Tools and Sealant
DFI Servicing Precautions
Troubleshooting the DFI System
Inquiries to Rider
Engine Doesn’t Start, Starting Difficulty
Poor Running at Low Speed
Poor Running or No Power at High Speed
Self-diagnosis Outline
Self-diagnosis Procedures
Service Code Clearing Procedures
How to Read Service Codes
How to Erase Service Codes
Service Code Table
Backups of Self-Diagnosis
Main Throttle Sensor (Service Code 11)
Inlet Air Pressure Sensor (Service Code 12)
Inlet Air Temperature Sensor (Service Code 13)
Water Temperature Sensor (Service Code 14)
Crankshaft Sensor (Service Code 21)
Speed Sensor (Service Code 24, 25)
Vehicle-down Sensor (Service Code 31)
Subthrottle Sensor (Service Code 32)
Oxygen Sensor-not activated (Service Code 33) (Europe Models)
Stick Coils #1, #2: (Service Code 51, 52)
Radiator Fan Relay (Service Code 56)
Subthrottle Valve Actuator (Service Code 62)
Air Switching Valve (Service Code 64)
Oxygen Sensor Heater (Service Code 67) (Europe Models)
Oxygen Sensor-Incorrect Output Voltage (Service Code 94) (Europe Models)
FI Indicator Light (LED)
ECU — removal and installation
Fuel Line Inspection
Fuel Pump — removal and installation
Fuel Injectors — removal and installation
Throttle Grip and Cables
Throttle Body Assy
Air Cleaner — removal and installation
Fuel Tank — removal and installation
Exploded View of Cooling system
Coolant Flow Chart
Specifications of Cooling system
Special Tools
Coolant — inspection and replacing
Removing and installing water pump
Removing and installing radiator
Removing and installing thermostat
Installation and Inspection Hose and Pipes
Water Temperature Sensor
Exploded View of Engine lubrication system
Engine Oil Flow Chart
Specifications of Engine lubrication system
Special Tools and Sealant
Engine Oil and Oil Filter
Oil Pan — removal and installation
Oil Pressure Relief Valve
Oil Pump — removal and installation
Oil Pressure Measurement
Oil Pressure Switch
Exploded View of Clutch
Specifications of Clutch
Special Tool and Sealant
Clutch Lever and Cable
Clutch Cover — removal and installation
Removing and installing clutch
Exploded View of Crankshaft/transmission
Specifications of Crankshaft/transmission
Special Tools and Sealants
Crankcase Splitting
Crankshaft and Connecting Rods
Removing and installing balancer
Transmission — removal and installation
Ball Bearing, Needle Bearing, and Oil Seal
Exploded View of Final drive
Specifications of Final drive
Special Tools of Final drive
Drive Chain — removal and installation
Sprocket, Coupling
Running gear and frame
Exploded View of Frame
Seat — removal and installation
Fairings — removal and installation
Side Covers — removal and installation
Seat Covers — removal and installation
Fenders — removal and installation
Frame Inspection
Windshield — removal and installation
Installing and Removing Sidestand
Frame Cover — removal and installation
Rear View Mirrors — removal and installation
Exploded View of Suspension
Specifications of Suspension
Special Tools of Suspension
Front fork — removal and installation
Rear Shock Absorber
Swingarm — removal and installation
Exploded View of Steering
Special Tools of Steering
Inspection and Adjustment Steering
Steering Stem — removal and installation
Handlebar — removal and installation
Exploded View of Brakes
Specifications of Brakes
Special Tools of Brakes
Brake Lever, Brake Pedal
Brake Calipers — removal and installation
Brake Pads — removal and installation
Master Cylinder — removal and installation
Brake Disc — removal and installation
Brake Fluid — Inspection and Change
Brake Hose — removal and installation
Parts Location
ABS System Wiring Diagram
Terminal Names
ABS Servicing Precautions
Sample Diagnosis Sheet
Service Code Clearing Procedures
Self-diagnosis Flow Chart
How to Read Service Codes
Service Code Table
ABS Indicator Light (LED) Inspection
Solenoid Valve Inspection (Service Code 13,14,17,18)
ABS Solenoid Valve Relay Inspection (Service Code 19)
Front, Rear Wheel Rotation Difference Abnormal (Service Code 25)
ABS Pump Motor Relay Inspection (Service Code 35)
Front Wheel Rotation Sensor Signal Abnormal (Service Code 42)
Front Wheel Rotation Sensor Wiring Inspection (Service Code 43)
Rear Wheel Rotation Sensor Signal Abnormal (Service Code 44)
Rear Wheel Rotation Sensor Wiring Inspection (Service Code 45)
Power Supply Voltage Abnormal (Under-Voltage) (Service Code 52)
Power Supply Voltage Abnormal (Over-Voltage) (Service Code 53)
ECU Inspection (Service Code 55)
ABS Hydraulic Unit Removal
Front Wheel Rotation Sensor Installation
Rear Wheel Rotation Sensor Removal
Wheel Rotation Sensor Inspection
Brake Hose and Pipe Removal/Installation
25 A ABS Solenoid Valve Relay Fuse Removal
30 A ABS Pump Motor Relay Fuse Removal
Fuse Installation and Inspection
Exploded View of Wheels/Tires
Specifications of Wheels/Tires
Special Tools
Wheels (Rims)
Removing and installing Tires
Hub Bearing — removal and installation
Electric equipment
Exploded View of Electrical system
Specifications of Electrical system
Special Tools and Sealant
Parts Location of Electrical system
Wiring Diagram (Other than Canada, New Zealand and Malaysia)
Wiring Diagram (KLE650B Models)
Precautions of Electrical system
Electrical Wiring Inspection
Lighting System
Air Switching Valve
Radiator Fan System
Oil Pressure Warning System
Meter, Gauge, Indicator Unit
Switches and Sensors
Relay Box — removal and installation
Fuses — removal and installation
Cable, Wire, and Hose Routing
Cable, Wire, and Hose Routing (KLE650B Models)
Removing and Installing Battery
Charging System
Starter Motor Clutch
Ignition System
Electric Starter System
Repair motorcycles Kawasaki Vulcan
Kawasaki VN900 (2006-2024)
Information for owner
List of abbreviations
Emission control information
Tampering with noise control system prohibited
How to use this manual
Before servicing of motorcycle — inspection
Motorcycle model identification
General specifications of motorcycle
Unit conversion table
Periodic maintenance chart
Periodic replacement parts
Torque and locking agent
Periodic maintenance specifications
Special tools for periodic maintenance
Fuel hose inspection (fuel leak, damage, installation condition)
Throttle control system inspection
Idle speed inspection
Idle speed adjustment
Coolant level inspection
Radiator hose and pipe inspection (coolant leak, damage, installation condition)
Air suction system damage inspection
Valve clearance inspection
Valve clearance adjustment
Clutch operation inspection
Tire air pressure inspection
Wheel/tire damage inspection
Tire tread wear inspection
Wheel bearing damage inspection
Spoke tightness and rim runout inspection
Belt deflection inspection
Belt deflection adjustment
Rear wheel alignment inspection/adjustment
Belt wear and damage inspection
Brake fluid leak inspection
Brake hose damage and installation condition inspection
Brake fluid level inspection
Brake pad wear inspection
Brake light switch operation inspection
Front forks/rear shock absorber operation inspection
Front fork oil leak inspection
Rear shock absorber oil leak inspection
Swingarm pivot lubrication
Rocker arm operation inspection
Tie-rod operation inspection
Uni-trak linkage lubrication
Steering play inspection
Steering play adjustment
Steering stem bearing lubrication
Lights and switches operation inspection
Headlight aiming inspection
Sidestand switch operation inspection
Engine stop switch operation inspection
Chassis parts lubrication
Bolts, nuts and fasteners tightness inspection
Evaporative emission control system inspection
Air cleaner element replacement
Engine oil change
Oil filter replacement
Fuel hose replacement
Coolant change
Radiator hose and O-ring replacement
Brake hose replacement
Brake fluid change
Master cylinder rubber parts replacement
Caliper rubber parts replacement
Spark plug replacement
Troubleshooting guide
Engine and systems
Engine top end exploded view
Engine top end specifications
Engine top end special tools
Clean air system
Cylinder head cover
Camshaft chain tensioner
Camshaft removal
Camshaft installation
Camshaft/camshaft cap wear
Camshaft runout/cam wear
Camshaft chain removal
Camshaft and sprocket assembly
Rocker shaft, rocker arm
Cylinder compression measurement
Cylinder head — removal and installation
Valves — removal and installation
Valve guide — removal and installation
Valve-to-guide clearance measurement (wobble method)
Valve seat inspection
Valve seat repair
Cylinders and pistons — removal and installation
Muffler — removal and installation
Engine — removal and installation
Fuel system (DFI) exploded view
Fuel system parts location
Fuel system specifications
Special tools and sealant
Description of DFI system
DFI servicing precautions
Troubleshooting the DFI system
DFI system troubleshooting guide
Fuel system self-diagnosis
Main throttle sensor (service code 11)
Inlet air pressure sensor (service code 12)
Inlet air temperature sensor (service code 13)
Water temperature sensor (service code 14)
Crankshaft sensor (service code 21)
Speed sensor (service code 24, 25)
Vehicle-down sensor (service code 31)
Subthrottle sensor (service code 32)
Oxygen sensor — not activated (#1, #2: service code 33, 83) — Europe models
Ignition coils (#1, #2: service code 51, 52)
Radiator fan relay (service code 56)
Subthrottle valve actuator (service code 62)
Air switching valve (service code 64)
Oxygen sensor heaters (#1, #2: service code 67) — Europe models
Oxygen sensors-incorrect output voltage (#1, #2: service code 94, 95) — Europe models
FI indicator LED light
ECU — removal and installation
ECU power supply inspection
Fuel pressure inspection
Fuel flow rate inspection
Fuel pump — removal and installation
Pump screen, fuel filter cleaning
Fuel pump — operation inspection
Fuel injectors — removal and installation
Injector fuel line inspection
Fuel injectors — audible inspection
Fuel injector power source voltage inspection
Injector signal test
Injector resistance inspection
Injector unit test
Throttle grip and cables
Throttle body assy
Air cleaner — removal and installation
Fuel tank removal
Fuel tank installation
Fuel tank and cap inspection
Fuel tank cleaning
Breather check valve inspection
Evaporative emission control system
Cooling system exploded view
Cooling system specifications
Special tools and sealant
Coolant flow chart
Coolant replacement and inspection
Reserve tank removal
Water pump — removal and installation
Radiator and radiator fan — removal and installation
Radiator inspection
Thermostat — removal and installation
Hose and pipes
Water temperature sensor
Engine lubrication system exploded view
Engine oil flow chart
Engine lubrication system specifications
Engine oil and oil filter
Oil pressure relief valve
Oil pump, oil pump drive chain
Oil pressure measurement
Oil pressure switch — removal and installation
Oil pipe and oil hose
Clutch exploded view and specifications
Clutch lever and cable
Right engine cover
Clutch — removal and installation
Crankshaft/transmission exploded view
Crankshaft/transmission specifications
Crankshaft/transmission special tools and sealants
Crankcase splitting
Crankcase assembly
Crankshaft/connecting rods
Balancer, starter motor clutch
Torque limiter — removal and inspection
Primary gear — removal and inspection
Shift pedal — removal and installation
External shift mechanism — removal and installation
Transmission shaft and shift fork
Shift drum — removal and installation
Shift fork/gear groove/gear dog
Bearing and oil seal installation
Final drive exploded view
Final drive specifications and special tools
Belt handling precautions
Drive belt — removal and installation
Pulley and coupling
Belt adjuster — removal and installation
Running gear and frame
Frame exploded view
Seats — removal and installation
Left side cover — removal and installation
Right side cover — removal and installation
Fenders — removal and installation
Battery case removal
Tool box removal
Footboard — removal and installation
Footboard — disassembly and assembly
Sidestand — removal and installation
Windshield (VN900D) — removal and installation
Saddlebags (VN900D) — removal and installation
Rear view mirrors — removal and installation
Downtube — removal and installation
Back rest (VN900D) — removal and installation
Frame inspection
Cable, wire and hose routing
Front suspension exploded view
Suspension special tools
Front fork (each fork leg) — removal and installation
Front fork oil change
Front fork disassembly
Front fork assembly
Inner tube inspection
Steering exploded view
Steering special tools
Handlebar — removal and installation
Steering stem — removal and installation
Steering stem bearing — removal and installation
Rear suspension exploded view
Spring preload adjustment
Rear shock absorber — removal and installation
Rear shock absorber inspection
Rear shock absorber scrapping
Swingarm — removal and installation
Swingarm bearing — removal and installation
Swingarm bearing, sleeve inspection
Tie-rod, rocker arm — removal and installation
Tie-rod and rocker arm bearing
Brakes exploded view
Brakes specifications and special tool
Brake lever, brake pedal — adjustment
Brake pedal — removal and installation
Calipers — removal and installation
Calipers — damage repair
Front brake pad — removal and installation
Rear brake pad — removal and installation
Front master cylinder — removal and installation
Rear master cylinder — removal and installation
Master cylinder inspection
Brake disc — removal and installation
Brake disc wear
Brake disc warp
Brake line bleeding
Wheels/tires exploded view
Wheels/tires specifications
Wheels/tires special tools
Front wheel removal
Front wheel installation
Rear wheel removal
Rear wheel installation
Rim and spokes — removal and installation
Wheels balance inspection and adjustment
Tire — removal and installation
Hub bearing — removal and installation
Electric equipment
Electrical system exploded view
Electrical parts location
Electrical system specifications
Electrical system special tools and sealant
Electrical system precautions
Electrical wiring inspection
Fan motor inspection
Meter unit — removal and installation
Meter unit — disassembly and assembly
Meter unit inspection
Air switching valve
Fuel level sensor inspection
Fuel reserve switch inspection
Speed sensor — removal and installation
Speed sensor inspection
Oxygen sensor — removal and installation
Brake light switch
Water temperature sensor — removal and installation
Water temperature sensor inspection
Switch inspection
Relay box — removal and installation
Fuse — removal and installation
Lighting system — general info
Headlight bulb replacement
Headlight body removal
City light bulb replacement (Europe models)
Tail/brake light removal/installation
Tail/brake light bulb replacement
Licence plate light bulb replacement
Turn signal light bulb replacement
Turn signal relay inspection
Battery — removal and installation
Battery activation
Battery precautions
Battery charging condition inspection
Battery refreshing charge
Alternator outer cover — removal and installation
Alternator cover — removal and installation
Stator coil — removal and installation
Alternator rotor — removal and installation
Alternator inspection
Regulator/rectifier removal and inspection
Charging voltage inspection
Starter motor — removal and installation
Starter motor — disassembly and assembly
Starter relay inspection
Ignition system troubleshooting
Ignition coil — removal and installation
Ignition coil inspection
Spark plug — removal and installation
Spark plug condition inspection
Ignition coil primary peak voltage inspection
Crankshaft sensor — removal and installation
Crankshaft sensor inspection
Crankshaft sensor peak voltage inspection
Interlock operation inspection
IC igniter inspection
Fuel pump circuit
Fuel injector circuit
Electrical system wiring diagram
Charging system circuit
Ignition system circuit
Electric starter circuit
Headlight/taillight circuit
Turn signal light circuit
Radiator fan circuit
Meter unit circuit
Relay box internal circuit