Mobile
version
Articles
& news
Site
map
Feed
back
Add to
bookmark
English
Русский
Aprilia
BMW
Buel
Ducati
Harley
Honda
Kawasaki
Suzuki
Triumph
Yamaha
Complete map of motorcycle repair instructions Suzuki
Main
Sitemap
Suzuki
Aprilia
BMW
Buel
Ducati
Harley
Honda
Kawasaki
Suzuki
Triumph
Yamaha
Articles and news
Repair motorcycles Suzuki DR-Z
Suzuki DRZ-250 (1996-2007)
Information for owner
Introduction to manual
How to use this manual
Symbols for instructions and other information
Precautions and Notes
General precautions
Motorcycle appearance
Serial number location
Fuel recommendations
Motor oil and other fluids
Motorcycle break-in procedure
Information signs
Special tools and accessories
Tightening torque
Break-in procedure for the DR-Z250K1 motorcycle (E-24)
Motorcycle dashboard DR-Z250K1 (E-24)
Technical characteristics
Motorcycle Specifications
Motorcycle service data
DR-Z250K1 Motorcycle Specifications (E-24)
Service data of motorcycle DR-Z250K1 (E-24)
DR-Z250K1 Motorcycle Specifications (2002)
Service data of motorcycle DR-Z250K1 (2002)
Motorcycle Specifications DR-Z250K3/K4/K5 (2003-2005)
Service data of motorcycle DR-Z250K3/K4/K5 (2003-2005)
Motorcycle information labels DR-Z250K3/K4/K5 (2003-2005)
Motorcycle Specifications DR-Z250K6/K7 (2006-2007)
Service data for motorcycle DR-Z250K6/K7 (2006-2007)
DR-Z250K9 Motorcycle Specifications (2009)
Maintenance
Periodic Maintenance Schedule
Air filter
Exhaust system fasteners
Checking valve clearances
Adjusting valve clearances
Spark plug
Removing carbon deposits from a flame arrester
Fuel lines
Engine oil and filter
Checking oil lines
Adjusting the throttle cable
Idle speed adjustment
Clutch free play
Checking and adjusting the chain
Cleaning and Lubricating the Chain
Brake pads
Brake foot position
Brake fluid level
Removing air from the brake system
Free play of the brake lever
Checking the brake hoses
Tire tread condition
Tire pressure
Checking the spokes
Steering mechanism and suspension
Fasteners
Main lubrication points
Checking engine compression
Checking oil pressure
Maintenance Schedule DR-Z250K1 (E-24)
Troubleshooting
Engine Troubleshooting
Carburetor Troubleshooting
Troubleshooting chassis problems
Troubleshooting the brake system
Electrical Troubleshooting
Battery Troubleshooting
Engine and systems
Engine repair
Removing engine components without removing the engine from the motorcycle
Removing the engine
Engine Installation
Engine disassembly
Camshaft/Cylinder Head Inspection and Maintenance
Cylinder inspection and maintenance
Checking and servicing the piston and rings
Checking and servicing the connecting rod
Runout of crankshaft journals
Inspection of the balancer shaft
Pan oil filter
Engine assembly
Block diagram of the engine lubrication system
Oil radiator
Fuel system
Removing the gas tank
Removing the fuel tap and filter
Checking the fuel line
Carburetor design (E-03, E-28)
Carburetor design (E-33)
Carburetor Specifications
Identification number location
Removing the carburetor
Disassembling the carburetor (E-03, E-28)
Cleaning the carburetor (E-03, E-28)
Carburetor check (E-03, E-28)
Carburetor assembly and installation (E-03, E-28)
Disassembling the carburetor (E-33)
Cleaning the carburetor (E-33)
Carburetor check (E-33)
Carburetor assembly and installation (E-33)
Transmission
Clutch — inspection and maintenance
Transmission — design description
Shift fork — groove clearance
Checking transmission bearings
Transmission assembly
Running gear and frame
Frame and hinged elements
Headlight fairing
Frame cover and saddle
Motorcycle wiring
Motorcycle cable routing
Carburetor air hose routing
Front brake hose routing
Rear brake hose routing
Installing the Side Stand Spring
Routing of wires, cables and flexible hoses DR-Z250K1 (E-24)
Routing of wires, cables and flexible hoses DR-Z250K3/K4/K5 (2003-2005)
Wheels and tires
Front wheel — design description
Front wheel — removal
Odometer reducer — check
Hub oil seal — check
Front wheel — check
Wheel bearings — check
Front axle — check
Brake disc — check
Front wheel — assembly and installation
Rear wheel — design description
Rear wheel — removal
Rear wheel — troubleshooting and disassembly
Rear wheel — assembly and installation
Brake system
Front brake system — design description
Front Brake System — Precautions
Replacing front brake pads
Replacing brake fluid in the front brakes
Removing and disassembling the front brake caliper
Defective front brake caliper
Assembly and installation of the front brake caliper
Defective front brake disc
Master brake cylinder (front) — dismantling and disassembly
Defective master cylinder (front)
Master brake cylinder (front) — assembly and installation
Rear brake system — design description
Rear Brake System — Precautions
Replacing rear brake pads
Replacing brake fluid in rear brakes
Rear brake caliper — removal and disassembly
Rear brake caliper — assembly and installation
Master brake cylinder (rear) — dismantling and disassembly
Master brake cylinder (rear) — assembly and installation
Front suspension and handlebar
Front fork — design description
Front fork — removal and disassembly
Front fork — troubleshooting
Front fork — assembly and installation
Suspension adjustment
Steering wheel — design description
Steering wheel — removal and disassembly
Steering wheel — defective
Steering wheel — assembly and installation
Rear suspension
Rear swingarm and suspension — design description
Rear swingarm and suspension — removal
Troubleshooting and disassembling the pendulum bushing
Pendulum bearing — troubleshooting
Pendulum — troubleshooting
Lever needle bearings — troubleshooting
Rear shock absorber — troubleshooting
Pendulum axis — troubleshooting
Rear swingarm and suspension — assembly and installation
Rear suspension adjustment
Shock Absorber Disposal
Electric equipment
Equipment and devices
Important points during maintenance
Location of Electrical Components
Removing the odometer
Headlight and taillight
Starter relay
Continuity of switches
Battery — Specifications and Maintenance
Motorcycle electrical circuit
Motorcycle headlight and lamps DR-Z250K1 (E-24)
Continuity of motorcycle switches DR-Z250K1 (E-24)
Electrical circuit of the motorcycle DR-Z250K1 (E-24)
Starting and charging system
Generator stator and winding maintenance
Overrunning starter clutch
Battery charging system
Battery leakage current — check
Voltage regulator — check
Generator winding resistance
Generator performance without load
Regulator/rectifier — check
Starter — circuit and troubleshooting
Removing and disassembling the starter
Starter Inspection
Starter assembly
Inspection of the starter relay
Ignition system — diagram and troubleshooting
Peak voltage on the primary winding of the ignition coil
Ignition coil resistance
Peak voltage on sensor winding and signal winding
Starter and interlocks of the starting and ignition system DR-Z250K1 (E-24)
Starting system lock DR-Z250K1 (E-24)
Repair motorcycles Suzuki V-Strom
Suzuki DL 650 (1 generation, 2004-2011)
Information for owner
Introduction to manual
Component parts and work to be done
Symbols indicating instructions for servicing
Abbreviations used in this manual
SAE-to-former Suzuki term
Wire color codes
Warning/caution/note
Serial number location
Fuel, oil and engine coolant recommendation
Break-in procedures
Cylinder identification
Information labels
Specifications of motorcycle
Country and area codes
Special tools for motorcycle repair
Tightening torques of fastening elements
Service data of motorcycle
Maintenance
Periodic maintenance schedule
Lubrication points
Air cleaner
Spark plug
Valve clearance
Fuel line inspection
Engine oil and oil filter
Engine idle speed
Throttle cable play adjustment
Throttle valve synchronization
Evaporative emission control system (E-33 only)
PAIR (air supply) system
Clutch adjustment
Cooling system servicing
Drive chain servicing
Brake system servicing
Tire tread condition
Steering system servicing
Front fork servicing
Rear suspension servicing
Exhaust pipe bolt
Chassis bolt and nut
Compression pressure check
Oil pressure check
Troubleshooting
Malfunction code and defective condition
Engine diagnosis and troubleshooting
Transmission diagnosis and troubleshooting
Radiator (cooling system) diagnosis and troubleshooting
Chassis diagnosis and troubleshooting
Brakes diagnosis and troubleshooting
Electrical system diagnosis and troubleshooting
Battery diagnosis and troubleshooting
Engine and systems
Engine repair
Engine components removable with the engine in place
Engine removal
Engine installation
Engine top side disassembly
Engine bottom side disassembly
Cylinder head cover — disassembly and assembly
Camshaft/camshaft journal — disassembly and assembly
Cylinder head — disassembly and assembly
Cylinder — disassembly and assembly
Piston and piston ring — disassembly and assembly
Conrod and crankshaft — disassembly and assembly
Crankcase — disassembly and assembly
Crankshaft journal bearing
Crankcase bearing and oil seal
Starter clutch — disassembly and assembly
Generator and signal generator
Oil pump inspection
Engine bottom side reassembly
Engine top side reassembly
Fuel injection
Precautions in servicing electrical parts
Electrical circuit inspection procedure
Precautions in using testers
Fuel injection system technical features
Fuel injection parts location
Self-diagnosis function
Fail-safe function
Self-diagnostic procedures
Self-diagnosis reset procedure
Malfunction code and defective condition
«C12» CKP sensor circuit malfunction
«C13» IAP sensor circuit malfunction
«C14» TP sensor circuit malfunction
«C15» ECT sensor circuit malfunction
«C21» IAT sensor circuit malfunction
«C23» TO sensor circuit malfunction
«C28» STV actuator circuit malfunction
«C29» STP sensor circuit malfunction
«C31» Gear position (GP) switch circuit malfunction
«C32» or «C33» Fuel injector circuit malfunction
«C41» FP relay circuit malfunction
«C42» IG switch circuit malfunction
«C49» PAIR control solenoid valve circuit malfunction
«C44» HO2 sensor (HO2S) circuit malfunction (E-02, 19)
Sensors — removal and installation
Emission control systems
PAIR (air supply) system inspection
Evaporative emission control system inspection (Only for E-33)
EVAP canister hose routing (Only for E-33)
Fuel system
Fuel delivery system — construction
Fuel pump — construction
Fuel pressure regulator — construction
Fuel injector — construction
Fuel pump control system — construction
Fuel tank lift-up
Fuel tank — removal and installation
Fuel pressure inspection
Fuel pump inspection
Fuel pump relay inspection
Fuel pump and fuel filter removal
Fuel mesh filter inspection and cleaning
Fuel pump and fuel mesh filter installation
Throttle body and STV actuator construction
Air cleaner and throttle body removal
Throttle body disassembly
Throttle body cleaning
Throttle body inspection
Throttle body reassembly
STV synchronization
Throttle body installation
STP sensor adjustment
TP sensor adjustment
Fast idle inspection
Fast idle adjustment
Throttle valve synchronization
Cooling and lube system
Engine coolant
Cooling circuit inspection
Radiator — removal and installation
Radiator cap inspection
Water hose inspection
Cooling fans — removal and installation
Cooling fan thermo-switch — removal and installation
ECT sensor — removal and installation
Thermostat case assembly — removal and installation
Water pump — removal and installation
Oil cooler — removal and installation
Engine lubrication flow chart
Engine lubrication circuit
Transmission
Clutch — disassembly and assembly
Primary driven gear assembly
Gearshift shaft/gearshift arm
Transmission countershaft disassembly
Transmission driveshaft disassembly
Transmission inspection
Transmission reassembly
Clutch release inspection
Drive chain cutting
Drive chain connecting
Running gear and frame
Frame and hinged elements
Exterior parts construction
Seat — removal and installation
Fuel tank side cover
Motorcycle trunk — removal and installation
Frame cover — removal and installation
Rear fender — removal and installation
Cowling and cowling brace
Exterior parts installation
Battery cushion installation
Side-stand set-up
Brake pedal/footrest set-up
Engine cap installation
Footrest set-up
Front suspension and handlebar
Front fork construction
Front fork — removal and disassembly
Front fork — inspection
Front fork — reassembly and remounting
Spring pre-load adjustment
Steering and handlebar construction
Handlebars — removal and installation
Steering stem — removal and installation
Steering and handlebar — inspection and disassembly
Steering and handlebar — reassembly and remounting
Steering tension adjustment
Handlebar balancer installation
Rear suspension
Rear shock absorber construction
Rear shock absorber — removal
Rear shock absorber — inspection
Rear shock absorber disposal
Rear shock absorber — remounting
Spring pre-load adjustment
Damping force adjustment
Rear swingarm construction
Rear swingarm — removal
Rear swingarm — inspection and disassembly
Rear swingarm — reassembly
Rear swingarm — remounting
Rear swingarm — final inspection and adjustment
Brake system
Front brake construction
Front brake pad replacement
Front brake fluid replacement
Front brake caliper — removal and disassembly
Front brake caliper — inspection
Front brake caliper — reassembly and remounting
Front brake disc — inspection
Front master cylinder — removal and disassembly
Front master cylinder — inspection
Front master cylinder — reassembly and remounting
Rear brake construction
Rear brake pad replacement
Rear brake fluid replacement
Rear caliper — removal and disassembly
Rear caliper — inspection
Rear brake disc — inspection
Rear caliper reassembly and remounting
Rear master cylinder — removal and disassembly
Rear master cylinder — inspection
Rear master cylinder — reassembly and remounting
Wheels and tires
Front wheel construction
Front wheel — removal
Front wheel — inspection and disassembly
Front wheel — reassembly and remounting
Rear wheel construction
Rear wheel — removal
Rear wheel — inspection and disassembly
Rear wheel — reassembly and remounting
Tire and wheel
Wires and hose routing
Wlre harness routing
Heated oxygen sensor (HO2S) wire routing (for E-02, 19)
Engine electrical parts set-up
Speed sensor lead wire routing
Throttle cable routing
Clutch cable routing
Throttle body installation/hose routing
Cooling system hose routing
Front brake hose routing
Rear brake hose routing
Fuel tank drain hose routing
Fuel tank installation
Pair (air supply) system hose routing
Seat lock cable routing
Head lamp set-up
Absorber hose routing
Electric equipment
Equipment and devices
Cautions in servicing
Location of electrical components
Side-stand/ignition interlock system parts — inspection
Combination meter — removal and disassembly
Combination meter — inspection
Engine coolant temperature meter inspection
Fuel level gauge inspection
Fuel level meter inspection
Oil pressure indicator inspection
Speedometer and speed sensor
Headlight, brake light/taillight and turn signal light
Turn signal/side-stand relay
Ignition switch — removal
Ignition switch — inspection
Starting and charging system
Charging system trouble shooting
Battery inspection
Starter system and side-stand/ignition interlock troubleshooting
Starter motor — removal and disassembly
Starter motor — inspection
Starter motor — reassembly
Starter relay — inspection
Ignition system troubleshooting
Ignition system — inspection
Battery specifications
Battery initial charging
Battery recharging operation
Electrical circuits
Fuel injection system wiring diagram
Charging system circuit
Starter system and side-stand/ignition interlock circuit
Ignition system circuit
Electrical schematic of motorcycle (except UK & EU models)
Electrical schematic of motorcycle (only UK & EU models)
Repair manuals for:
...motorcycles
Aprilia
...motorcycles
BMW
...motorcycles
Buel
...motorcycles
Ducati
...motorcycles
Harley
...motorcycles
Honda
...motorcycles
Kawasaki
...motorcycles
Suzuki
...motorcycles
Triumph
...motorcycles
Yamaha
Aprilia
:
RS-series
Shiver
(map)
BMW
:
F-series
R-series
(map)
Buel
:
(map)
Ducati
:
ST series
Monster
(map)
Harley
:
Sportster
V-Rod
(map)
Honda
:
Africa Twin
CB series
VTX series
(map)
Kawasaki
:
ZX-6R
Vulcan
(map)
Suzuki
:
DR-Z
V-Strom
(map)
Triumph
:
Rocket
Street Triple
(map)
Yamaha
:
Fazer
DragStar
R1
(map)
MotoInstruction.ru
© 2021–2024
|
Sitemap
|
Articles
|
Contacts
|
Site search
|
Add to bookmarks
|
Mobile version