Complete map of motorcycle repair instructions Triumph
Repair motorcycles Triumph Rocket
Triumph Rocket III (2004-2018)
Information for owner
How to use this manual
Tampering with noise control system prohibited
Repairs and replacements
Ignition system safety precautions
Dangerous susbstances
Oils — health protection precautions
Environmental protection precautions
Brakes and brake fluid — precautions
Safety instructions
Fuel handling precautions
Electrical precautions — inspection
Replacement parts
Special service tools
Full motorcycle specification
Torque wrench settings
Cable and wiring harness routing
Scheduled maintenance chart
Engine and systems
Exploded view — cam cover
Exploded view — camshaft and cam drive
Exploded view — cylinder head
Cylinder head description
Cam cover — removal and installation
Cam chain tensioner — removal and installation
Camshafts — removal and installation
Valve clearances
Valve clearance adjustment
Cylinder head — removal and installation
Valves and valve stem seals — installation
Cam chain — inspection
Exploded view — crankshaft, connecting rod and piston
Exploded view — crankcase fixings
Exploded view — crankcase and liners
Crankcases — removal and installation
Crankshaft — removal and installation
Connecting rods — removal and installation
Connecting rod big end bearing selection/crankpin wear check
Crankshaft main bearing/journal wear
Pistons — disassembly and assembly
Cylinder liners — removal and installation
Exploded view — balancer
Balancer — removal and installation
Engine removal and refit
Exploded view — radiator
Exploded view — water pump, expansion tank and hoses
Coolant — general information
Radiator and cooling fan
Coolant level inspection
Coolant level adjustment
Coolant replacement
Water pump — removal and installation
Coolant pressure cap — inspection
Thermostat — removal and installation
Radiator — removal and installation
Exploded view — sump
Exploded view — oil tank, filter and pumps
Oil circuit — description
Engine oil specification
Oil level inspection
Engine oil and oil filter change
Low oil pressure warning light switch — removal and installation
Sump — removal and installation
Oil pumps — removal and installation
Oil tank — removal and installation
Exploded view — fuel tank
Exploded view — fuel pump
Exploded view — fuel rail, throttles and injectors
Exploded view — air box
Exploded view — exhaust system
Exploded view — evaporative system
Fuel requirements
Glossary of terms
Engine management system — description
Engine management circuit diagram
Engine management system diagnostics
Diagnostic trouble codes (DTC)
Service diagnostic tool
Electrical connectors
Crankshaft sensor — pinpoint tests
Idle speed conrol — pinpoint tests
Fuel injectors — pinpoint tests
Throttle position sensor — pinpoint tests
Purge valve — pinpoint tests
Ignition coils — pinpoint tests
Coolant temperature sensor — pinpoint tests
Inlet air temperature sensor — pinpoint tests
Fuel pump relay — pinpoint tests
System voltage — pinpoint tests
Cooling fan relay — pinpoint tests
Tachometer — pinpoint tests
Coolant temperature indication — pinpoint tests
Vehicle speed output — pinpoint tests
Lambda sensor — pinpoint tests
Lambda sensor heater — pinpoint tests
Fall detection switch — pinpoint tests
2nd throttle position sensor — pinpoint tests
2nd throttle actuator — pinpoint tests
Vehicle speed sensor — pinpoint tests
Ambient pressure sensor — pinpoint tests
Manifold absolute pressure (MAP) sensor — pinpoint tests
Gear position sensor — pinpoint tests
Fuel level sensor circuit — pinpoint tests
Fuel level warning light circuit — pinpoint tests
Fuel level gauge — pinpoint tests
Fault finding — non electrical
Fuel tank — removal and installation
Fuel pump, filter and pressure regulator — removal and installation
Airbox, intake duct and hoses — removal and installation
Air filter — removal and installation
Intake air temperature sensor — removal and installation
Manifold absolute pressure (MAP) sensor — removal and installation
Barometric pressure sensor — removal and installation
Gear position sensor — removal and installation
Road speed sensor — removal and installation
Crankshaft position sensor — removal and installation
Throttle cables — removal and installation
Throttle body balancing
Throttle body — removal and installation
Injectors and fuel rail — removal and installation
Primary throttle potentiometer — removal and installation
Secondary throttle potentiometer — removal and installation
Idle speed control stepper motor — removal and installation
Engine management adaption
Exhaust system — removal and installation
Evaporative loss control system — California models only
Exploded view — clutch controls
Exploded view — clutch
Exploded view — clutch cover
Clutch cable — removal and installation
Clutch cover — removal and installation
Clutch — removal and installation
Friction plate inspection
Sectioned view — bevel box and drive shaft
Bevel box and drive shaft specification
Bevel box oil level check
Bevel box oil change
Bevel box — removal and installation
Exploded view — input and output shafts
Exploded view — gear change mechanism
Exploded view — gear selector mechanism
Exploded view — torsional damper shaft housing
Exploded view — torsional damper shaft
Selector shaft, selector forks and drum — removal and installation
Torsional damper shaft — removal and installation
Input and output shaft assemblies — removal and installation
Output shaft — disassembly and assembly
Input shaft — disassembly and assembly
Running gear and frame
Exploded view — frame and fixings
Exploded view — front and rear mudguards
Exploded view — front and rear footrests
Exploded view — seat and tool kit
Exploded view — side panels
Exploded view — side stand
General frame inspection
Seats — removal and installation
Side covers — removal and installation
Engine infill panels — removal and installation
Front mudguard — removal and installation
Rear mudguard — removal and installation
Handlebars — removal and installation
Side stand — removal and installation
Exploded view — front fork
Exploded view — top and bottom yokes/steering head bearings
Front fork — inspection
Front fork — removal and installation
Fork oil change
Fork oil refilling
Front fork — disassembly
Front fork — assembly
Steering head bearing — check and adjustment
Bottom yoke and headstock bearings — installation
Exploded view — swinging arm
Exploded view — rear suspension units
Rear suspension units — adjustment
Rear suspension units — removal
Rear suspension units — inspection
Rear suspension units — installation
Swinging arm and drive shaft — removal
Swinging arm and drive shaft — inspection
Swinging arm and drive shaft — installation
Swinging arm bearings — removal and installation
Exploded view — front brake master cylinder
Exploded view — front brake caliper and disc
Exploded view — rear brake master cylinders
Exploded view — rear brake caliper and disc
Braking system maintenance safety precautions
Brake fluid level inspection
Brake wear inspection
Bleeding the front brakes, renewing brake fluid
Front brake pads — removal and installation
Front brake caliper — removal and installation
Front brake discs — removal and installation
Front brake master cylinder — removal and installation
Bleeding the rear brakes, renewing brake fluid
Rear brake pads, rear brake caliper — removal and installation
Rear brake disc — removal and installation
Rear master cylinder — removal and installation
Exploded view — front wheel
Exploded view — rear wheel and cush drive
Wheel and tyre marking
Tyre pressures
Tyre wear and wheel inspection
Important tyre information
Front wheel — removal and installation
Rear wheel — removal and installation
Cush drive — removal and installation
Electric equipment
Exploded view — instruments
Exploded view — headlight
Exploded view — rear light and indicators
Exploded view — battery, horn and wiring
Fuses replacement
Fuse identification
Headlight vertical adjustment
Headlight horizontal adjustment
Headlight bulb replacement
Rear light — bulb replacement
Indicator lights — bulb replacement
Relays — identification and location
ECM connector pin numbering
Exploded view — alternator
Exploded view — starter motor
Battery precautions
Battery — removal and installation
New battery commissioning
Charging — battery already in service
Battery maintenance
Alternator — removal
Alternator — inspection
Alternator — assembly
Alternator rectifier — removal and installation
Starter motor — removal and installation
Lighting system circuit
Starting and charging system circuit
Auxiliary and accessory circuit
Complete system circuit diagram
Repair motorcycles Triumph Street Triple
Triumph 765 R/RS (4 generation, 2017-2024)
Information for owner
Warnings, cautions and notes
Tampering with noise control system prohibited
Fastener tightening procedure
Dangerous and safety precautions
Safety instructions before starting work
Chassis bearing lubrication
Fuel handling precautions
Electrical precautions
Glossary of circuit diagram symbols
Electrical testing
Basic electrical circuits
CAN bus (controller area networking)
Service tools and garage equipment
Specifications of motorcycle
Torque wrench settings
Routine maintenance of motorcycle
Engine and systems
Engine covers — exploded view
Sump — removal
Sump — installation
Camshaft cover — removal
Camshaft cover — installation
Engine breather cover — removal
Engine breather cover — installation
Clutch cover — removal
Clutch cover — installation
Alternator cover — removal
Alternator cover — installation
Front sprocket cover — removal
Front sprocket cover — installation
Crankcase right hand cover — removal
Crankcase right hand cover — installation
Cylinder head — exploded view
Cylinder head description
Camshaft drive chain tensioner — removal
Camshaft drive chain tensioner — installation
Camshaft drive chain tensioner blade — disassembly
Camshaft drive chain tensioner blade — assembly
Camshaft — removal
Camshaft and sprocket identification
Camshaft and bearing cap inspection
Camshaft — installation and timing
Valve clearance measurement
Valve clearance adjustment
Camshaft drive chain — removal
Camshaft drive chain — inspection
Camshaft drive chain — installation
Cylinder head — removal
Cylinder head — inspection
Cylinder head — installation
Valves and valve stem seals — removal
Valves and valve stem seals — installation
Barrel and pistons — exploded view
Barrels — removal
Barrels — inspection
Barrels — installation
Piston — removal
Piston — wear check
Piston ring to groove — clearance
Piston rings — removal
Piston ring — end gap
Piston — assembly
Crankcase, crankshaft, connecting rods and pistons
Crankcases — removal
Crankcases — assembly
Crankshaft — installation
Connecting rods — removal
Connecting rods — installation
Connecting rod big end journal checking, measuring and bearing selection
Crankshaft main bearing/journal checking, measuring and bearing selection
Balancer shaft — exploded view
Balancer — removal
Balancer — inspection
Balancer — installation
Starter drive and sprag clutch
Starter drive/sprag clutch — removal
Starter drive/sprag clutch — inspection
Starter drive/sprag clutch — installation
Engine — removal
Engine — installation
Fuel and exhaust system and engine management
Fuel requirements
Glossary of terms
Engine management system
Immobiliser system description
Engine management circuit tables
Engine management circuit diagram
Engine adaption
Diagnostics and testing
Engine electronic control module — diagnostic trouble codes
Immobiliser control module diagnostic trouble codes
Further diagnosis
Pinpoint tests — fuel
Pinpoint tests — immobiliser/TPMS
Fuel tank — removal
Fuel tank — installation
Fuel pressure checking
Fuel pump assembly — removal
Fuel pump assembly — installation
Fuel level sender assembly/float replacement — removal
Fuel level sender — installation
Fuel delivery system
Air filter element — removal
Air filter element — installation
Airbox — removal
Airbox — inspection
Airbox — installation
Throttle bodies/injectors — removal
Throttle bodies/injectors — inspection
Throttle bodies/injectors — installation
Throttle position sensor
Throttle body balancing
Secondary air injection
Secondary air injection solenoid valve — removal
Secondary air injection solenoid valve — installation
Secondary air injection reed valves — inspection
Secondary air injection reed valves — installation
Engine electrical control module (ECM) — removal
Engine electronic control module (ECM) — installation
Immobiliser/TPMS control module — removal
Immobiliser/TPMS control module — installation
Twist grip — removal
Twist grip — installation
Twist grip position sensor — removal
Twist grip position sensor — installation
Intake air temperature sensor — removal
Intake air temperature sensor — installation
MAP sensor — removal
MAP sensor — installation
Ambient air temperature sensor — removal
Ambient air temperature sensor — installation
Ambient air pressure sensor — removal
Ambient air pressure sensor — installation
Fall detection switch — removal
Fall detection switch — installation
Gear position sensor — removal
Gear position sensor — installation
Coolant temperature sensor — removal
Coolant temperature sensor — installation
Crankshaft position sensor
Exhaust silencer — removal
Exhaust silencer — installation
Exhaust header pipe — removal
Exhaust header pipe — installation
Evaporative emissions control system
Evaporative canister — removal
Evaporative canister — installation
Purge control valve (if fitted) — removal
Purge control valve — installation
Oil pump/water pump, gears and heat exchanger
Oil circuit diagram
Heat exchanger
Engine oil — specification
Oil level inspection
Oil and oil filter change
Oil pump — removal
Oil pump — disassembly
Oil pump — inspection
Oil pump — assembly
Oil pump — installation
Heat exchanger — removal
Heat exchanger — installation
Low oil pressure warning light switch — removal
Low oil pressure warning light switch — installation
Cooling system — exploded view
Coolant of cooling system and radiator hoses
Radiator and cooling fan inspection
Coolant level inspection
Coolant level adjustment
Coolant replacement — drainage
Coolant replacement — filling
Coolant pressure cap and coolant system testing
Coolant pressure cap test
Coolant system pressure test
Thermostat — removal
Thermostat — inspection
Thermostat — installation
Radiator — removal
Radiator — installation
Coolant expansion tank — removal
Coolant expansion tank — installation
Clutch assembly — exploded view
Clutch cable — removal
Clutch cable — inspection
Clutch cable — installation
Clutch — removal
Friction plate inspection
Steel plate inspection
Clutch pack height
Clutch — installation
Transmission — exploded view
Gear change linkage — removal
Gear change linkage — installation
Gear change shaft — removal
Gear change shaft — installation
Selector forks and drum — removal
Selector forks and drum — inspection
Selector forks and drum — installation
Input and output shaft assemblies — removal
Input and output shaft assemblies — installation
Input shaft — exploded view
Input shaft — disassembly
Input shaft — inspection
Input shaft — assembly
Output shaft — exploded view
Output shaft — disassembly
Output shaft — inspection
Output shaft — assembly
Final drive — exploded view
Final drive chain
Final drive chain lubrication
Final drive chain free-movement inspection
Final drive chain free-movement adjustment
Final drive chain and sprocket wear inspection
Drive chain replacement
Front sprocket — removal
Front sprocket — installation
Final drive — removal
Rear sprocket carrier bearings — disassembly
Rear sprocket carrier bearings — assembly
Rear sprocket — removal
Rear sprocket — installation
Running gear and frame
Wiring and hose harness routing
Frame and bodywork — exploded view
General frame inspection
Bank angle indicators
Seat — removal
Seat — installation
Mirrors — removal
Mirrors — installation
Side stand — removal
Side stand — installation
Front mudguard — removal
Front mudguard — installation
Flyscreen — removal
Flyscreen — installation
Side panel — removal
Side panel — installation
Rear hugger and chain guard moulding — removal
Rear hugger and chain guard moulding — installation
Rear footrest hangers — removal
Rear footrest hangers — installation
Rear panel — removal
Rear panel — installation
Rear direction indicator hanger — removal
Rear direction indicator hanger — installation
Rear undertray — removal
Rear undertray — installation
Seat bridge — removal
Seat bridge — installation
Battery tray — removal
Battery tray — installation
Rear subframe — removal
Rear subframe — installation
Fuel cap lock — removal
Fuel cap lock — installation
Saree guard (if fitted) — removal
Saree guard (if fitted) — installation
Electrical equipment — exploded view
Handlebars and upper yoke — exploded view
Front forks, bottom yoke and steering head bearings — exploded view
Front fork examination
Front fork — removal
Front fork — installation
Fork oil change — oil draining
Fork oil change — oil refilling
Front fork — disassembly
Front fork — inspection
Front fork — assembly
Steering head bearing — check
Steering head bearing — adjustment
Upper yoke — removal
Upper yoke — installation
Lower yoke and headstock bearings — removal
Lower yoke and headstock bearings — installation
Headstock bearing — inspection
Handlebars — removal
Handlebars — installation
Rear suspension — exploded view
Rear suspension unit spring preload setting
Drag and drop links — removal
Drag link frame bearings — removal
Drop link bearing replacement — removal and installation
Drag and drop links — installation
Rear suspension unit — removal
Rear suspension unit — inspection
Rear suspension unit lower mounting bearing replacement
Rear suspension unit upper mounting bush replacement
Rear suspension unit — installation
Swinging arm — removal
Swinging arm/drive chain — inspection
Swinging arm — disassembly
Swinging arm — assembly
Swinging arm — installation
Brakes — exploded view
Braking system maintenance safety precautions
Front brake fluid level inspection
Rear brake fluid level inspection
Front brake wear inspection
Rear brake wear inspection
Front brake discs — wear
Rear brake disc — wear
Breaking-in new brake pads and discs
Bleeding the front brakes, renewing brake fluid
Bleeding the rear brakes, renewing brake fluid
Front ABS sensor air gap measurement
Rear ABS sensor air gap measurement
Anti-lock brake system (ABS)
ABS diagnostics and testing
ABS electrical connectors
ABS system circuit tables
ABS pinpoint tests
Front brake pads — removal
Front brake pads — installation
Front brake caliper — removal
Front brake caliper — disassembly
Front brake caliper — inspection
Front brake caliper — assembly
Front brake caliper — installation
Front brake disc — removal
Front brake disc — installation
Front brake master cylinder — removal
Front brake master cylinder — disassembly
Brembo front brake master cylinder — assembly
Front brake master cylinder — installation
Rear brake pads — removal
Rear brake pads — installation
Rear brake caliper — removal
Rear brake caliper — disassembly
Rear brake caliper — inspection
Rear brake caliper — assembly
Rear brake caliper — installation
Rear brake disc — removal
Rear brake disc — installation
Rear master cylinder — removal
Rear master cylinder — disassembly
Rear master cylinder — inspection
Rear master cylinder — assembly
Rear master cylinder — installation
Front abs wheel speed sensor — removal
Front abs wheel speed sensor — installation
Front abs pulser ring — removal
Front abs pulser ring — installation
Rear abs wheel speed sensor — removal
Rear abs wheel speed sensor — installation
Rear abs pulser ring — removal
Rear ABS pulser ring — installation
ABS hydraulic modulator/ECM — removal
ABS hydraulic modulator/ECM — installation
ABS hydraulic circuit layout
Front and rear wheel — exploded view
Tyres — general information
Tyre pressure monitoring system (TPMS) — (if fitted)
Tyre inflation pressures
Tyre wear/wheel inspection
Minimum recommended tread depth
Important tyre information
Front wheel — removal
Front wheel — installation
Rear wheel — removal
Rear wheel — installation
Tyre pressure sensor — removal — (if fitted)
Tyre pressure sensor — installation — (if fitted)
Front wheel bearings — removal
Front wheel bearing — installation
Rear wheel bearing — removal
Wheels — inspection
Rear wheel bearing — installation
Electric equipment
Fuse and relays identification
Lighting adjustment and bulb replacement
Headlight bulb replacement
Rear light bulb replacement — LED
Instruments — removal
Instruments — installation
Ignition switch — removal
Ignition switch — installation
Headlights — removal
Headlights — installation
Rear light — removal
Rear light — installation
Front direction indicator — removal
Front direction indicator — installation
Rear direction indicators — removal
Rear direction indicators — installation
Side stand switch — removal
Side stand switch — installation
Battery precautions and disposal
Battery commissioning and charging
Battery — removal
Battery — installation
Diagnostics — starter circuits
Diagnostics — alternator/charging system
Diagnostics — regulator/rectifier
Diagnostics — alternator stator
Starter motor — removal
Starter motor — installation
Alternator stator — removal
Alternator stator — installation
Alternator rotor — removal
Alternator rotor — installation
Alternator regulator/rectifier — removal
Alternator regulator/rectifier — installation
Electrical wiring colour codes
Lighting circuit diagram
Starting and charging circuit diagram
Auxiliary and accessory circuit diagram
ABS system circuit diagram
Engine management circuit diagram
Complete main harness diagram
Repair motorcycles Triumph Tiger
Triumph Tiger 800 (2010-2019)
Information for owner
Ignition System Safety Precautions
Dangerous Substances
Third Party Products
Fluoroelastomers — Warnings
Oils — Health Protection Precautions
Environmental Protection
Brakes — Warnings
Safety Instructions
Fuel Handling Precautions
Chassis Repairs Precautions
Electrical Precautions
Electrical Testing
Circuit Diagrams
Glossary of Circuit Diagram Symbols
Tracing Circuits
CAN (Controller Area Networking)
Alternator/Charging System
Starting Circuit
General Fault Finding — Starter Motor and Relay
Diagnosis — Starter Circuit
Inspection of disassembled parts
Replacement Parts
Service Data
Improve the specification
Service Tools and Garage Equipment
Full Specifications
Torque Wrench Settings
Clutch Cable Routing
Throttle Cable Routing
Main Wiring Harness Routing
Front and Rear Brake Hose Routing — Models Without ABS
ABS Hose Routing
Fuel Tank Breather Hose Routing
Introduction of Scheduled Maintenance
Scheduled Maintenance Chart
Engine and systems
Exploded View — Cylinder Head and Valves
Exploded View — Camshaft Cover
Exploded View — Camshaft and Camshaft Drive
Cylinder Head Description
Camshaft Cover — removal and installation
Camshaft Drive Chain Tensioner — all Models
Camshaft Drive Chain Tensioner Blade — disassembly and assembly
Installation and Removal Camshafts
Valve Clearances
Camshaft Drive Chain — removal, installation and inspection
Cylinder Head — removal, installation and inspection
Valves and Valve Stem Seals — installation
Exploded View — Crankshaft, Connecting Rod, Piston and Liner
Exploded View — Crankcase
Disassembly and Assembly Crankcases
Removal and Installation Crankshaft
Connecting Rods — removal and installation
Connecting Rod Big End Bearing Selection/Crankshaft Journal Wear Check
Disassembly Pistons
Cylinder Liners — removal and installation
Exploded View — Balancer Shaft
Removal, Inspection and Assembly/Installation Balancer
Exploded View — Frame Fixings
Engine Removal/Refit
Exploded View — Sump
Exploded View — Oil Pump/Water Pump, Gears and Heat Exchanger
Engine Oil Circuit
Engine Oil Circuit Description
Heat Exchanger
Engine Oil
Oil Level Inspection
Oil and Oil Filter Change
Oil Pump — removal, installation, inspection and assembly
Low Oil Pressure Warning Light Switch — removal and installation
Removal and Installation Sump
Removal, Installation and Inspection Heat Exchanger
Exploded View — Cooling System
Coolant and Radiator Hoses
Radiator and Cooling Fan
Coolant Level Inspection
Coolant Replacement
Coolant Pressure Cap and Coolant System Testing
Removal, Inspection Installation and Thermostat
Removal, Inspection and Installation Radiator
Exploded View — Fuel Tank and Fuel Pump
Exploded View — Fuel Rail, Throttles and lniectors
Exploded View — Airbox
Exploded View — Exhaust System
Exploded View — Evaporative System
Fuel Requirements
Glossary of Terms
Engine Management System
Immobiliser System
Tyre Pressure Monitoring System (TPMS)
Engine Management Circuit Diagram — Tiger 800 and Tiger 800XC
Engine Management Circuit Diagram — Tiger 800 (ABS) and Tiger 800XC (ABS)
Fuel System Diagnostics
Triumph Diagnostic Software
Electrical Connectors
Crankshaft Sensor
Idle Speed Control
Fuel Iniectors
Throttle Position Sensor
Purge Valve
Ignition Coils
Coolant Temperature Sensor
Intake Air Temperature Sensor
System Voltage
Cooling Fan Relay
Oxygen Sensor
Oxygen Sensor Heater
EEPROM Error
Fall Detection Switch
Vehicle Speed Sensor
CAN Communication
Instrument Communication (CAN)
Fuel level Sensor
Ambient (Barometric) Pressure Sensor
Manifold Absolute Pressure (Map) Sensor
Gear Position Sensor
Fuel Pump
EMS Main Relay Circuit
EMS Ignition Voltage Input Circuit
5 Volt Sensor Supply Circuit
Tune Lock
ECM or Tune ID Incorrect
Immobiliser and TPMS Control Module Communication
Immobiliser and TPMS Control Module ID Incompatible
ABS Modulator ID Incompatible
ABS Modulator Communication
Fault Finding — Non Electrical
Front Wheel Unit Sensor Battery Alert
Rear Wheel Unit Sensor Battery Alert
Front Wheel Unit Sensor Fault Alert
Rear Wheel Unit Sensor Fault Alert
Front Wheel Unit Sensor Loss of Communication
Rear Wheel Unit Sensor Loss of Communication
Immobiliser/TPMS Control Module Fault
Invalid Key: Key Authentication Unsuccessful
Fuel Tank — removal and installation
Fuel Pump and Filter Assembly
Fuel Level Sender Assembly
Fuel Pressure Checking
Fuel Delivery System
Removal, Installation and Inspection Airbox
Air Filter Element — removal and installation
Removal and Installation Intake Air Temperature Sensor
MAP Sensor — removal and installation
Barometric Pressure Sensor — removal and installation
Removal and Installation Fall Detection Switch
Crankshaft Position Sensor — removal and installation
Immobiliser and TPMS Control Module — removal and installation
Ignition Switch and Immobiliser Antenna — removal and installation
Throttle Cable — removal, installation, inspection and adjusting
Throttle Bodies/lnjectors — removal, installation and inspection
Throttle Body Balancing
Removal and Installation Throttle Position Sensor
Idle Speed Control Stepper Motor — removal and installation
Engine Management Adaption
Exhaust System — removal and assembly
Evaporative Emissions Control System
Exploded View — Clutch Cover
Exploded View — Clutch Assembly
Exploded View — Clutch Controls
Clutch Cable — removal, inspection and assembly
Disassembly Clutch
Clutch Plate Inspection
Exploded View — Input and Output Shafts
Exploded View — Sprag Clutch and Starter Gears
Exploded View — Gear Selectors and Drum
Exploded View — Gear Change Mechanism
Selector Shaft — removal and installation
Selector Forks and Drum — removal, installation and inspection
Input and Output Shafts Assemblies
Input Shaft — disassembly, inspection and assembly
Output Shaft — disassembly, inspection and assembly
Starter Drive Gears/Sprag Clutch — removal, installation and inspection
Running gear and frame
Exploded View — Frame — all Models
Exploded View — Cockpit and Mountings — Tiger 800
Exploded View — Cockpit and Mountings — Tiger 800XC
Exploded View — Lower Panels and Sumpguard — all Models
Exploded View — Rear Panels — all Models
Exploded View — Footrests and Mountings — all Models
Exploded View — Sidestand — all Models
Exploded View — Front Mudguard — Tiger 800
Exploded View — Front Mudguard — Tiger 800XC
Exploded View — Rear Mudguard — all Models
Rear Seat — removal
Rider's Seat — removal
Lower Radiator Panel — removal and installation
Upper Radiator Panel — removal and installation
Radiator Infill Panel — removal and installation
Beak — Tiger 800XC only
Cockpit Assembly
Fuel Tank Infill Panel — removal and installation
Removal and Installation Windscreen
Front Mudguard — Tiger 800
Front Mudguard — Tiger 800XC
Rear Rack — removal and installation
Rear Side Panel — removal and installation
Rear Mudguard — removal and installation
Sump Guard — removal and installation
Frame, Footrests and Fixings — inspection
Exploded View — Front Fork — Tiger 800
Exploded View — Front Fork — Tiger 800XC
Exploded View — Handlebars
Front Suspension
Removal and Installation Front Fork
Fork Oil Change
Disassembly and Inspection Front Fork
Headstock Bearing Check/Adjustment
Headstock Bearing Removal
Removal and Installation Handlebars
Exploded View — Swinging Arm
Exploded View — Rear Hub and Wheel — Tiger 800
Exploded View — Rear Hub and Wheel — Tiger 800XC
Exploded View — Rear Suspension Unit — Tiger 800
Exploded View — Rear Suspension Unit — Tiger 800XC
Exploded View — Drop/Drag Link
Drive Chain
Chain Adjustment
Rear Suspension Unit — removal, installation and inspection
Drag Link and Drop Links — removal, installation and inspection
Swinging Arm — removal, disassembly, inspection and assembly
Drive Chain Replacement
Exploded View — Front Brake Master Cylinder — Tiger 800
Exploded View — Front Brake Master Cylinder — Tiger 800XC
Exploded View — Front Brake Caliper
Exploded View — Rear Brake Master Cylinder
Exploded View — Rear Brake Caliper
Exploded View — ABS System
Braking System Maintenance Safety Precautions
Front Brake Fluid Level Inspection
Rear Brake Fluid Level Inspection
Changing Brake Fluid and Brake Pads
Brake Wear Inspection
Bleeding the Front Brakes, Renewing Brake Fluid
Front Brake Pads — removal and installation
Front Brake Caliper — removal, installation and disassembly
Front Discs — removal and installation
Front Brake Master Cylinder — removal, installation, disassembly, inspection and assembly
Bleeding the Rear Brakes, Renewing Brake Fluid
Rear Brake Pads — installation
Rear Brake Caliper — removal, installation, disassembly, inspection and assembly
Rear Brake Disc
Rear Master Cylinder — removal, installation, disassembly, inspection and assembly
Bleeding the Front Brakes — Motorcycles with ABS
Front ABS Wheel Sensor — removal and installation
Front ABS Pulser Ring — removal, installation and inspection
Bleeding the Rear Brake Fluid — Motorcycles with ABS
Rear ABS Wheel Speed Sensor — removal and installation
Rear ABS Pulser Ring — removal, installation and inspection
Air Gap Measurement — Front and Rear Wheel Speed Sensors
ABS Hydraulic Modulator/ECM — removal and installation
ABS System Description and Component Location
ABS System Circuit Diagram
ABS System Diagnostics
Triumph Diagnostic Tool
Diagnostic Trouble Codes
Electrical Connectors
Further Diagnosis
ABS Warning Light ON (No DTCs Stored)
ABS Warning Light Does Not Illuminate (No DTCs Stored)
Front Wheel Sensor Open Circuit/Short Circuit
Rear Wheel Sensor Open Circuit/Short Circuit
Front Wheel Sensor Abnormal Input/losing Contact
Rear Wheel Sensor Abnormal Input/Losing Contact
Front Wheel Pulser Gear Missing Teeth
Rear Wheel Pulser Gear Missing Teeth
Front or Rear Input/Output Solenoid Open/Short Circuit
Front or Rear Wheel Actuator (Hydraulic Control) Wheel Lock
Motor — Lock; Motor Stuck OFF; Motor Stuck ON
Power Source Voltage Drop/Voltage Rise
Different Tyre Diameter
Abnormal ECU
ABS Hydraulic Circuit Layout
Exploded view — Front Wheel — Tiger 800
Exploded view — Front Wheel — Tiger 800XC
Exploded View — Rear Wheel & Final Drive — Tiger 800
Exploded View — Rear Wheel & Final Drive — Tiger 800XC
Tyres — Marking and Pressures
Front Wheel — removal and installation
Rear Wheel — removal and installation
Front Wheel Bearings — removal, installation and inspection
Rear Wheel Bearings — removal, installation and inspection
Final Drive — removal, installation and inspection
Electric equipment
Exploded View — Instruments
Exploded View — Headlight
Exploded View — Rear Light & Reflectors
Exploded View — Direction Indicators
Relays Identification
Fuse Identification
Instrument Pack — removal and installation
Adjustment Headlights
Headlight Assembly
Rear Light — removal and installation
Direction Indicators
Rear Direction Indicator — removal and installation
Front Direction Indicator — removal and installation
Exploded View — Alternator, Starter and Immobiliser
Removal, Refit, Commissioning and Charging Battery
Starter Motor — removal, installation and inspection
Removal and Assembly Alternator
Alternator Rectifier and Stator
Rectifier/Regulator
Lighting Circuit
Starting and Charging Circuit
Auxiliary and Accessory Circuit
Engine Management Circuit Diagram — Tiger 800 and Tiger 800XC
Engine Management Circuit Diagram — Tiger 800 (ABS) and Tiger 800XC (ABS)
Complete System — Tiger 800 and Tiger 800XC — without ABS
Complete System — Tiger 800 and Tiger 800XC — with ABS