Adjusting the position of the gear change and rear brake pedals The position of the gear change and brake pedals in relation to the footrests can be adjusted to suit rider preferences. To adjust the position of the gear change pedal, proceed as follows: Clamp the rod (A) and loosen the lock nuts (B) and (C)....
Removing the rear brake cylinder support and rear brake pedal Unscrew the brake pedal pin (1) and the rear fixing screw (2) of the brake cylinder-pedal assembly. At reassembly, apply retaining compound on the thread of the pin (1) and the screw (2). Disconnect the support from the engine but leave the brake...
Brake discs Brake discs must be clean without any signs of rust, oil, grease or dirt. Brake discs must not be deeply scored. Thickness of new front brake disc: 5±0.1 mm/0.1968±0.0039 in. Permitted minimum thickness of worn front brake disc: 4.6 mm/0.1811 in....
Refitting the rear wheel When you have completed all checks and overhaul operations on the rear wheel, refit the wheel as follows: Push the brake pads back into the caliper. Insert the wheel complete with the sprocket flange and the caliper holder plate between the swinging...
Brake calipers and cylinders Safety critical components. The brake manufacturers recommend that you do not work on the internal components of brake calipers and cylinders. Incorrect overhaul of these safety critical components can endanger rider and pillion passenger safety....
Brake hose routing When fitting new brake hoses care must be taken to position the hose connectors on the master cylinder and the caliper at the correct angles. Warning! Incorrectly positioned hoses can cause braking faults. Incorrectly positioned hoses can interfere...