Complaint | Symptom and possible causes | Remedy |
No sparking or poor sparking | 1. Defective ignition coils | Replace. |
2. Defective ignition coil/plug caps | Replace. | |
3. Defective spark plugs | Replace. | |
4. Defective CKP sensor | Replace. | |
5. Defective ECM | Replace. | |
6. Defective TO sensor | Replace. | |
7. Open-circuited wiring connections | Check and repair. | |
Spark plug soon become fouled with carbon. | 1. Mixture too rich | Inspect FI system. |
2. Idling speed set too high | Adjust throttle valve synchronization and idling speed. | |
3. Incorrect gasoline | Change. | |
4. Dirty air cleaner element | Replace. | |
5. Too cold spark plugs | Replace with hot type plug. | |
Spark plug become fouled too soon. | 1. Worn piston rings | Replace. |
2. Worn piston or cylinders | Replace. | |
3. Excessive clearance of valve stems in valve guides | Replace. | |
4. Worn stem oil seal | Replace. | |
Spark plug electrodes overheat or burn | 1. Too hot spark plugs | Replace with cold type plugs. |
2. Overheated the engine | Tune up. | |
3. Loose spark plugs | Retighten. | |
4. Too lean mixture | Inspect FI system. | |
Generator does not charge. | 1. Open- or short-circuited lead wires, or loose lead connections | Repair or replace or retighten. |
2. Short-circuited, grounded or open generator coil | Replace. | |
3. Short-circuited or punctured regulator/rectifier | Replace. | |
Generator does charge, but charging rate is below the terminals. | 1. Lead wires tend to get shorted or open-circuited or loosely connected at | Repair or retighten. |
2. Grounded or open-circuited generator coil specification. | Replace. | |
3. Defective regulator/rectifier | Replace. | |
4. Defective cell plates in the battery | Replace the battery. | |
Generator overcharges | 1. Internal short-circuit in the battery | Replace the battery. |
2. Damaged or defective regulator/rectifier | Replace. | |
3. Poorly grounded regulator/rectifier | Clean and tighten ground connection. | |
Unstable charging | 1. Lead wire insulation frayed due to vibration, resulting in intermittent short-circuiting. | Repair or replace. |
2. Internally shorted generator | Replace. | |
3. Defective regulator/rectifier | Replace. | |
Starter button is not effective. | 1. Run down battery | Repair or replace. |
2. Defective switch contacts | Replace. | |
3. Brushes not seating properly on starter motor commutator | Repair or replace. | |
4. Defective starter relay/starter interlock switch | Replace. | |
5. Defective main fuse | Replace. |