Periodic maintenance schedule The chart below lists the recommended intervals for all the required periodic service work necessary to keep the motorcycle operating at peak performance and economy. Mileages are expressed in terms of kilometers, miles and time for your...
Air cleaner Inspect every 6 000 km (4 000 miles, 12 months) and replace every 18 000 km (11 000 miles, 36 months). Remove the right and left air cleaner box bolts. Note: Indicates hook location. Loosen the air cleaner box clamp screw and disconnect the drain...
Exhaust pipe bolts and muffler bolts Tighten initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter. Tighten the exhaust pipe bolts, muffler mounting bolt and nut to the specified torque. 1. Gasket; 2. Exhaust pipe connector ITEM Nm kgf·m...
Exhaust control valve Inspect initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter. Remove the rubber cover 1. Check the exhaust control valve actuator 2 for its movement when the ignition switch is turned on. If the exhaust...
Valve clearance Inspect every 24 000 km (14 500 miles, 48 months). Remove the frame side covers. ( 9-5 ) Remove the fuel tank. ( 6-3 ) Remove the frame head covers and radiator covers. ( 9-6 ) Remove the air cleaner chamber. ( 6-13 ) Remove the all spark plugs. (...
Spark plug Inspect every 6 000 km (4 000 miles, 12 months). Replace every 12 000 km (7 500 miles, 24 months). #2 (Front) Spark plug Removal Remove the frame side covers. ( 9-5 ) Remove the fuel tank. ( 6-3 ) Remove the right frame head cover and right radiator...
Fuel line Inspect every 6 000 km (4 000 miles, 12 months). Inspect the fuel feed hose 1 for damage and fuel leakage. If any defects are found, the fuel feed hose must be replaced.
Engine oil and oil filter Engine oil Replace initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter. Oil filter Replace initially at 1 000 km (600 miles, 2 months) and every 18 000 km (11 000 miles, 36 months) thereafter. Oil...
Final gear oil Replace initially at 1 000 km (600 miles, 2 months) and inspect every 12 000 km (7 500 miles, 24 months) thereafter. Keep the motorcycle upright. Place an oil pan under the final gear case. Remove the filler cap 1 and drain plug 2 to drain oil....
Throttle cable play Inspect initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter. Adjust the throttle cable play А as follows. Loosen the lock nut 2 of the throttle pulling cable 1. Turn the adjuster 3 in or out until the...
Pair (air supply) system Inspect every 12 000 km (7 500 miles, 24 months). Inspect the PAIR (air supply) system periodically. ( 12-6 )
Throttle valve synchronization Inspect initially at 1 000 km (600 miles, 2 months) (E-33 only) and every 12 000 km (7 500 miles, 24 moths). Inspect the throttle valve synchronization periodically. ( 6-23 )
Cooling system Inspect every 6 000 km (4 000 miles, 12 months). Replace engine coolant every 2 years. Engine coolant level check Keep the motorcycle upright. Check the engine coolant level by observing the full and lower lines on the engine coolant reservoir. А....
Clutch cable play Inspect every 6 000 km (4 000 miles, 12 months). Loosen the lock nut 1. Turn in the adjuster 2 all the way into the clutch lever assembly. Remove the secondary gear case cover 3. Loosen the lock nut 4, and turn the cable adjuster 5 to obtain 10 - 15...
Brake of periodic maintenance Brake Inspect initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter. Brake hose and brake fluid Inspect every 6 000 km (4 000 miles, 12 months). Replace hoses every 4 years. Replace fluid every 2 years....
Tires of periodic maintenance Inspect every 6 000 km (4 000 miles, 12 months). Tire tread condition Operating the motorcycle with excessively worn tires will decrease riding stability and consequently invite a dangerous situation. It is highly recommended to replace a tire when...
Steering of periodic maintenance Inspect initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter. The steering should be adjusted properly for smooth turning of the handlebars and safe operation. Overtighten steering prevents smooth...
Front fork Inspect every 12 000 km (7 500 miles, 24 months). Inspect the front fork for oil leakage, scoring or scratches on the outer surface of the inner tubes. Replace any defective parts, if necessary. ( 9-15 )
Rear suspension Inspect every 12 000 km (7 500 miles, 24 months). Remove the under cover. ( 9-41 ) Inspect the rear shock absorber for oil leakage and check that there is no play in the swingarm. Replace any defective parts if necessary. ( 9-41 )
Chassis bolts and nuts Tighten initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter. Check that all chassis bolts and nuts are tightened to their specified torque. (See below for the locations of the following nuts and bolts...
Compression pressure check The compression pressure reading of a cylinder is a good indicator of its internal condition. The decision to overhaul the cylinder is often based on the results of a compression test. Periodic maintenance records kept at your dealership should...
Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Oil pressure specification 400 - 700 kPa (4.0 - 7.0 kgf/cm², 57 - 100 psi) at 3 000 r/min, Oil temp. at 60°C (140°F) If the oil...
SDS check Using SDS, take the sample of data from the new motorcycle and at the time of periodic maintenance at your dealership. Save the data in the computer or by printing and filing the hard copies. The saved or filed data are useful for troubleshooting as...