Brakes, wheels and tyres — specifications (Honda XRV750 Africa Twin)

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Brakes - XL600V-H to L (1987 to 1990) models

Brake fluid type — DOT 4

Front caliper bore ID

• Standard — 30.230 to 30.280 mm
• Service limit — 30.29 mm

Front caliper piston OD

• Standard — 30.148 to 30.199 mm
• Service limit — 30.14 mm

Front master cylinder bore ID

• Standard — 12.700 to 12.743 mm
• Service limit — 12.76 mm

Front master cylinder piston OD

• Standard — 12.657 to 12.684 mm
• Service limit — 12.65 mm

Front disc thickness

• Standard — 4.5 mm
• Service limit — 3.5 mm
• Front disc maximum runout — 0.3 mm
• Rear brake shoe lining thickness — 2 mm minimum

Rear drum ID

• Standard — 130 mm
• Service limit — 131 mm

Brakes - XL600V-M to P (1991 to 1993) models

Brake fluid type — DOT 4

Front caliper bore ID

• Standard — 30.230 to 30280 mm
• Service limit — 30.29 mm

Front caliper piston OD

• Standard — 30.148 to 30.199 mm
• Service limit — 30.14 mm

Front master cylinder bore ID

• Standard — 11.000 to 11.040 mm
• Service limit — 11.05 mm

Front master cylinder piston OD

• Standard — 10.850 to 10.910 mm
• Service limit — 10.84 mm

Rear caliper bore ID

• Standard — 38.180 to 38.230 mm
• Service limit — 38.24 mm

Rear caliper piston OD

• Standard — 38.115 to 38.148 mm
• Service limit — 38.11mm

Rear master cylinder bore ID

• Standard — 14.000 to 14.043 mm
• Service limit — 14.05 mm

Rear master cylinder piston OD

• Standard — 13.957 to 13.984 mm
• Service limit — 13.95 mm

Disc thickness (front and rear)

• Standard — 4.8 to 5.2 mm
• Service limit — 4.0 mm
• Disc maximum runout — 0.3 mm

Brakes - XL600V-R to T (1994 to 1996) models

Brake fluid type — DOT 4

Front caliper bore ID

• Standard — 27.000 to 27.050 mm
• Service limit — 26.99 mm

Front caliper piston OD

• Standard — 26.935 to 26.968 mm
• Service limit — 26.97 mm

Front master cylinder bore ID

• Standard — 11.000 to 11.043 mm
• Service limit — 11.05 mm

Front master cylinder piston OD

• Standard — 10.957 to 10.984 mm
• Service limit — 10.95 mm

Rear caliper bore ID

• Standard — 38.180 to 38.230 mm
• Service limit — 38.24 mm

Rear caliper piston OD

• Standard — 38.115 to 38.148 mm
• Service limit — 38.11 mm

Rear master cylinder bore ID

• Standard — 14.000 to 14.043 mm
• Service limit — 14.05 mm

Rear master cylinder piston OD

• Standard — 13.957 to 13.984 mm
• Service limit — 13.95 mm

Disc thickness (front and rear)

• Standard — 4.8 to 5.2 mm
• Service limit — 4.0 mm
• Disc maximum runout — 0.3 mm

Brakes - XL600V-V to X (1997 to 1999) models

Brake fluid type — DOT 4

Front caliper bore ID

• Standard — 30.230 to 30.280 mm
• Service limit — 30.29 mm

Brakes - XL600V-V to X (1997 to 1999) models (continued)

Front caliper piston OD

• Standard — 30.148 to 30.199 mm
• Service limit — 30.14 mm

Front master cylinder bore ID

• Standard — 12.700 to 12.743 mm
• Service limit — 12.76 mm

Front master cylinder piston OD

• Standard — 12.657 to 12.684 mm
• Service limit — 12.65 mm

Front disc thickness

• Standard — 4.5 mm
• Service limit — 3.5 mm
• Front disc maximum runout — 0.3 mm

Rear caliper bore ID

• Standard — 38.180 to 38.230 mm
• Service limit — 38.24 mm

Rear caliper piston OD

• Standard — 38.115 to 38.148 mm
• Service limit — 38.11 mm

Rear master cylinder bore ID

• Standard — 14.000 to 14.043 mm
• Service limit — 14.05 mm

Rear master cylinder piston OD

• Standard — 13.957 to 13.984 mm
• Service limit — 13.95 mm

Rear disc thickness

• Standard — 4.8 to 5.2 mm
• Service limit — 4.0 mm
• Rear disc maximum runout — 0.3 mm

Brakes - XL650V models

Brake fluid type — DOT 4

Front caliper bore ID

Upper bore

• Standard — Not available
• Service limit — 32.040 mm

Lower bore

• Standard — Not available
• Service limit — 30.040 mm

Front caliper piston OD

Upper piston

• Standard — Not available
• Service limit — 31.910 mm

Lower piston

• Standard — Not available
• Service limit — 29.910 mm

Front master cylinder bore ID

• Standard — Not available
• Service limit — 13.043 mm

Front master cylinder piston OD

• Standard — Not available
• Service limit — 12.955 mm

Front disc thickness

• Standard — 4.5 mm
• Service limit — 3.5 mm
• Front disc maximum runout — 0.3 mm

Rear caliper bore ID

• Standard — 38.180 to 38.230 mm
• Service limit — 38.24 mm

Rear caliper piston OD

• Standard — 38.003 to 38.148 mm
• Service limit — 38.09 mm

Rear master cylinder bore ID

• Standard — 14.000 to 14.043 mm
• Service limit — 14.055 mm

Rear master cylinder piston OD

• Standard — 13.957 to 13.984 mm
• Service limit — 13.945 mm

Rear disc thickness

• Standard — 5.0 mm
• Service limit — 4.0 mm
• Rear disc maximum runout — 0.25 mm

Brakes - XRV750 models

Brake fluid type — DOT 4

Front caliper bore ID

• Standard — 27.000 to 27.050 mm
• Service limit — 27.06 mm

Front caliper piston OD

• Standard — 26.968 to 26.935 mm
• Service limit — 26.92 mm

Front master cylinder bore ID

• Standard — 12.700 to 12.743 mm
• Service limit — 12.75 mm

Front master cylinder piston OD

• Standard — 12.657 to 12.684 mm
• Service limit — 12.64 mm

Front disc thickness

• Standard — 4.5 mm
• Service limit — 3.5 mm
• Front disc maximum runout — 0.3 mm

Rear caliper bore ID

• Standard — 38.180 to 38.230 mm
• Service limit — 38.24 mm

Rear caliper piston OD

• Standard — 38.115 to 38.148 mm
• Service limit — 38.11mm

Rear master cylinder bore ID

• Standard — 14.000 to 14.043 mm
• Service limit — 14.05 mm

Rear master cylinder piston OD

• Standard — 13.957 to 13.984 mm
• Service limit — 13.95 mm

Rear disc thickness

• Standard — 5.0 mm
• Service limit — 4.0 mm
• Rear disc maximum runout — 0.25 mm

Wheels

Maximum wheel runout (front and rear)

• Axial (side-to-side) — 2.0 mm
• Radial (out-of-round) — 2.0 mm
• Maximum axle runout (front and rear) — 0.20 mm

Tyres

Tyre pressures — see Daily (pre-ride) checks

Tyre sizes

XL models

• Front — 90/90-21 54S
• Rear — 130/80-17 65S

XRV750-L to N (1990 to 1992) models

• Front — 90/90-21 54H
• Rear 130/90-17 65S

XRV750-P models onwards (1993-on)

• Front — 90/90-21 54S
• Rear — 140/80-R17 69H

*Refer to the owners handbook or the tyre information label on the swingarm for approved tyre brands.

Torque settings

• Brake caliper bleed valves — 6 Nm
• Brake disc bolts — 42 Nm
• Brake hose banjo bolts — 34 Nm
• Front axle — 64 Nm
• Front axle clamp nuts — 12 Nm
• Front brake master cylinder clamp bolts — 12 Nm
• Rear axle nut — 90 Nm
• Rear brake master cylinder bolts — 12 Nm

See this article in russian language

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Article about repair motorcycles «Honda Africa Twin XRV 750» (1989-2003): «Brakes, wheels and tyres — specifications»: https://motoinstruction.ru/en/Honda/Africa-Twin/XRV750/chassis/brake/115129 <a href="https://motoinstruction.ru/en/Honda/Africa-Twin/XRV750/chassis/brake/115129">Brakes, wheels and tyres — specifications</a> - article about repair motorcycles «Honda Africa Twin XRV 750» (1989-2003) from section «Brake system». [url=https://motoinstruction.ru/en/Honda/Africa-Twin/XRV750/chassis/brake/115129]Brakes, wheels and tyres — specifications[/url] - article about repair motorcycles «Honda Africa Twin XRV 750» (1989-2003) from section «Brake system».