Brake system of motorcycle Yamaha XVS 1100 Drag Star (1998-2008)

Removing the front brake pads
Order Job name/Part name Quantity Remarks Removing the front brake pads Remove the parts in the order listed. 1 Retaining bolt 1 Refer to " Replacing the front brake pads ". 2 Brake caliper 1 3 Brake pads 2 4 Pad spring 1 For installation, reverse...

Removing the rear brake pads
Order Job name/Part name Quantity Remarks Removing the rear brake pads Remove the parts in the order listed. Muffler Refer to " Rear wheel and brake disc ". Muffler stay 1 Brake hose holder 1 Refer to " Replacing the rear brake pads ". 2 Caliper 1 3...

Replacing the front brake pads
The following procedure applies to both brake calipers. Note: When replacing the brake pads, it is not necessary to disconnect the brake hose or disassemble the brake caliper. 1. Remove: brake hose holder retaining bolt (1) 2. Remove: brake pads (1)...

Replacing the rear brake pads
Note: When replacing the brake pads, it is not necessary to disconnect the brake hose or disassemble the brake caliper. 1. Remove: brake hose holder (1) brake caliper (2) 2. Remove: brake pad cover brake pad clips brake pad pins brake pad spring 3....

Removing the front brake master cylinder
Order Job name/Part name Quantity Remarks Removing the front brake master cylinder. Remove the parts in the order listed. Brake fluid Drain 1 Rear view mirror (right) 1 2 Brake lever/compression spring 1/1 3 Front brake switch 1 4 Union bolt 1 Refer...

Disassembling the front brake master cylinder
Order Job name/Part name Quantity Remarks Disassembling the front brake master cylinder Remove the parts in the order listed. (1) Dust boot 1 (2) Circlip 1 (3) Master cylinder cup 1 (4) Spring 1 For assembly, reverse the disassembly procedure.

Removing the rear brake master cylinder
Order Job name/Part name Quantity Remarks Removing the rear brake master cylinder Remove the parts in the order listed. Brake fluid Drain 1 Brake switch connector 1 Disconnect 2 Cotter pin/washer 1/1 3 Pin 1 4 Bolts 2 5 Brake pedal assembly 1 6...

Disassembling the rear brake master cylinder
Order Job name/Part name Quantity Remarks Disassembling the rear brake master cylinder Disassembly the parts in the order listed. (1) Master cylinder boot 1 (2) Circlip 1 (3) Master cylinder cup 1 (4) Spring 1 For assembly, reverse the disassembly...

Checking the front and rear brake master cylinders
The following procedure applies to the both of the brake master cylinders. 1. Check: brake master cylinder (1). Damage/scratches/wear → Replace. brake fluid delivery passages (2) (brake master cylinder body). Obstruction → Blow out with compressed...

Installing the front brake master cylinder
Warning! Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid. Never use solvents on internal brake components. Recommended brake fluid: DOT 4 1. Install: brake master cylinder (1) brake...

Installing the rear brake master cylinder
1. Install: copper washers (New) brake hose Union bolt: 30 Nm (3.0 m·kg) Warning! Proper brake hose routing is essential to insure safe motorcycle operation. Refer to " Cable routing ". Caution! When installing the brake hose onto the brake master...

Removing the front brake calipers
Order Job name/Part name Quantity Remarks Removing the front brake calipers Remove the parts in the order listed. Brake fluid Drain 1 Brake hose holder 1 2 Union bolt 1 Refer to " Removing/installing the front brake calipers ". 3 Copper washers 2 4...

Disassembling the front brake calipers
Order Job name/Part name Quantity Remarks Disassembling the front brake calipers Remove the parts in the order listed. (1) Pad spring 1 (2) Brake caliper pistons 2 Refer to " Removing the front brake calipers ". (3) Dust seals 2 (4) Caliper piston...

Removing the rear brake caliper
Order Job name/Part name Quantity Remarks Removing the rear brake caliper Remove the parts in the order listed. Muffler Refer to " Rear wheel and brake disc ". Muffler stay Brake fluid Drain 1 Brake hose holder 1 2 Union bolt 1 Refer to "...

Disassembling the rear brake caliper
Order Job name/Part name Quantity Remarks Disassembling the rear brake caliper Disassembly the parts in the order listed. (1) Cover 1 (2) Clips 2 (3) Pad pins 2 (4) Pad spring 1 (5) Brake pads 2 (6) Caliper pistons 2 Refer to " Disassembling the...

Checking the front and rear brake calipers
Recommended brake component replacement schedule: Brake pads If necessary Piston seals Every two years Brake hoses Every two years Brake fluid Every two years and whenever the brake is disassembled. 1. Check: brake caliper pistons (1)....

Installing the front brake calipers
The following procedure applies to both of the brake calipers. Warning! Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid. Never use solvents on internal brake components as they will...

Installing the rear brake caliper
Warning! Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid. Never use solvents on internal brake components as they will cause the piston seals to swell and distort. Whenever a brake...