Engine start and battery charging system of motorcycle Yamaha XVS 1100 Drag Star (1998-2008)
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Stator coil and pickup coil
OrderJob name/Part nameQuantityRemarks Removing the startor coilRemove the parts in the order listed Engine oilRefer to "Engine oil replacement". Left side coverRefer to "Engine removal". AC magneto lead/pickup lead/sidestand switch lead...
OrderJob name/Part nameQuantityRemarks Removing the startor coilRemove the parts in the order listed Engine oilRefer to "Engine oil replacement". Left side coverRefer to "Engine removal". AC magneto lead/pickup lead/sidestand switch lead...
Generator and starter clutch
OrderJob name/Part nameQuantityRemarks Removing the generator and starter clutch.Remove the parts in the order listed 1Rotor1Refer to "Removing/installing the generator." 2Dowel pins6 3Springs6 4Woodruff key1 5Shaft1 6Starter idler gear1 7Circlip1...
OrderJob name/Part nameQuantityRemarks Removing the generator and starter clutch.Remove the parts in the order listed 1Rotor1Refer to "Removing/installing the generator." 2Dowel pins6 3Springs6 4Woodruff key1 5Shaft1 6Starter idler gear1 7Circlip1...
Removing the generator
1. Remove: camshaft sprocket cover tappet covers. Refer to "Rear cylinder head." 2. Align: "T" mark (a) (with the stationary pointer (b)) a. Temporarily install the AC magneto cover without the pickup coil and stator coil. b. Turn the crankshaft...
1. Remove: camshaft sprocket cover tappet covers. Refer to "Rear cylinder head." 2. Align: "T" mark (a) (with the stationary pointer (b)) a. Temporarily install the AC magneto cover without the pickup coil and stator coil. b. Turn the crankshaft...
Checking the starter clutch
1. Check: starter clutch idle gear (1) starter clutch drive gear (2) Burrs/chips/roughness/wear → Replace the defective part(-s). 2. Check: starter clutch operation a. When turning the starter clutch drive gear counter clockwise (a), the starter...
1. Check: starter clutch idle gear (1) starter clutch drive gear (2) Burrs/chips/roughness/wear → Replace the defective part(-s). 2. Check: starter clutch operation a. When turning the starter clutch drive gear counter clockwise (a), the starter...
Installing the generator
1. Install: starter clutch assembly Note: Align the hole (a) on the starter clutch housing with the hole (b) on the rotor. Starter clutch bolt: 12 Nm (1.2 m·kg) LOCTITE ® 2. Install: timing drive gear (1) springs (2) dowel pins (3) Note: Align the...
1. Install: starter clutch assembly Note: Align the hole (a) on the starter clutch housing with the hole (b) on the rotor. Starter clutch bolt: 12 Nm (1.2 m·kg) LOCTITE ® 2. Install: timing drive gear (1) springs (2) dowel pins (3) Note: Align the...
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