Engine start and battery charging system of motorcycle Yamaha XVS 1100 Drag Star (1998-2008)

Stator coil and pickup coil
Order Job name/Part name Quantity Remarks Removing the startor coil Remove the parts in the order listed Engine oil Refer to " Engine oil replacement ". Left side cover Refer to " Engine removal ". AC magneto lead/pickup lead/sidestand switch lead...

Generator and starter clutch
Order Job name/Part name Quantity Remarks Removing the generator and starter clutch. Remove the parts in the order listed 1 Rotor 1 Refer to " Removing/installing the generator ." 2 Dowel pins 6 3 Springs 6 4 Woodruff key 1 5 Shaft 1 6 Starter idler...

Removing the generator
1. Remove: camshaft sprocket cover tappet covers. Refer to " Rear cylinder head ." 2. Align: "T" mark (a) (with the stationary pointer (b)) a. Temporarily install the AC magneto cover without the pickup coil and stator coil. b. Turn the crankshaft...

Checking the starter clutch
1. Check: starter clutch idle gear (1) starter clutch drive gear (2) Burrs/chips/roughness/wear → Replace the defective part(-s). 2. Check: starter clutch operation a. When turning the starter clutch drive gear counter clockwise (a), the starter...

Installing the generator
1. Install: starter clutch assembly Note: Align the hole (a) on the starter clutch housing with the hole (b) on the rotor. Starter clutch bolt: 12 Nm (1.2 m·kg) LOCTITE ® 2. Install: timing drive gear (1) springs (2) dowel pins (3) Note: Align the...