Introduction to repair manual motorcycle BMW K1200LT (1998-2009)

Tightening torques
ModelK1200 LT ConnectionNm 11 Engine Cylinder head Cylinder head bolts Joint torque Wrench angle 90°20. Oiled before installation Cylinder head cover9 Heat shield for cylinder-head cover5 Coolant stub pipe9 Intake stub pipe9 Split conrods...

Table of operating fluids
ItemUseOrder numberQuantity Lubricant Staburags NBU 30 PTMHigh-performance lubricating paste07 55 9 056 99275 g tube Optimoly MP 3High-performance lubricating paste07 55 9 062 476100 g tube Optimoly TAHigh-temperature assembly paste18 21 9 062...

Overview: packing materials
Overview: K1200LT packing materials

Checking the shipping crate for damage
When the motorcycle arrives, check the crate immediately for damage and, if necessary, examine the contents for consequential damage. Damage discovered in Germany Note the damage on the delivery slip. Read the information sheet on damage in transit....

Unpacking the motorcycle
Lever off the cover. Cut the plastic sheet open and pull it off. Take out the separate packs of items: windscreen, skirt, centre engine spoiler - C left-hand side engine spoiler - D Use a crowbar to pry off the cross-struts. Caution: Do not knock...

Installing the front wheel
Caution: Protect trim panel parts with a material such as foam to prevent damage from straps and hoists. Caution: Support the motorcycle to prevent it toppling sideways. Fit straps to the ends of the handlebars. Do not use the tensioning belts...

Pushing the motorcycle onto a workshop platform
Warning: The springs securing the side stand in position can catch as you are pushing the motorcycle onto a workshop platform. This could cause damage to the motorcycle and the workshop platform, or the motorcycle could topple to the side opposite...

Inspecting motorcycle for damage
Examine the motorcycle for faults. Use the "express handling service" to notify BMW AG Sparte Motorrad, UX-VS-1 Rectify the fault. If parts are needed, order them by using the electronic parts catalogue. Costs are to be processed by the warranty...

Checking that delivery is complete
Separate pack of items All optional extras Top case Motorcycle tool kit, helmet carrier, engine oil filler funnels Documentation

Installing remaining items on motorcycle
Installing the front mudguard Release the fastener (2). Insert the bushes (3). Fit the front wheel mudguard. Screw in the fastener (2). Tighten the fasteners (1). Tighten the fastener (2). Tightening torques: Front mudguard to slider tube bridge M6...

Filling and charging the battery
Warning: Battery acid is highly caustic. Protect your eyes, face, hands, clothing and the paintwork. Open the left-hand side case. Release the seat at the front and open. Release the fasteners (6) securing the battery tray (7) and remove the battery...