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Repair manual for boxer-engine motorcycle BMW R1150GS (1999-2004)

  • Main
  • BMW
  • R-series
  • R 1150 GS

In this section you will find a guide for self-service and repair of German motorcycles "BMW R1150GS", which were produced between 1999 and 2004.

This motorcycle is an enduro touring bike with a 1130 cc, air-cooled, petrol twin-cylinder boxer engine. The gearbox is 6-speed, the clutch is dry, torque is transmitted to the rear wheel through the driveshaft.


 


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Useful information for owners
Introduction to manual
General view of crated motorcycle
Installing remaining items on motorcycle
Filling and charging the battery
Checking engine oil when engine is cold, topping up if necessary
Full list of articles in this subsection »
Maintenance
Maintenance schedule R1100S / R850 / 1200C / R1150GS
Service data of motorcycle
Tightening torques
Table of operating fluids
Full list of articles in this subsection »
Repair of engines and its systems
Engine repair
Engine repair specifications
Cutaway drawing of engine
Removing and installing engine
Installing auxiliary frame (raising frame unit clear of engine)
Full list of articles in this subsection »
Fuel and exhaust systems
Fuel preparation and control specifications
Removing and installing air filter housing
Removing and installing trottle-valve stub pipe
Removing and installing throttlevalve potentiometer
Full list of articles in this subsection »
Transmission
Clutch specifications
Removing and installing clutch
Removing and installing clutch hydraulic line
Removing and installing clutch slave cylinder
Full list of articles in this subsection »
Repair of elements of frame, chassis and running gear
Frame and hinged elements
Frame and hinged elements specifications
Overall view motorcycle frame
Removing and installing main (centre) stand
Removing and installing side stand
Full list of articles in this subsection »
Front suspension and handlebar
Front suspension specifications
Removing and installing telescopic fork without fork bridge
Removing and installing fork bridge
Removing and installing slider tube bridge
Full list of articles in this subsection »
Rear wheel drive
Rear wheel drive specifications
Removing rear wheel drive
Removing and installing taper roller bearing in rear wheel drive
Removing input bevel pinion
Full list of articles in this subsection »
Wheels and tires
Wheels and tires specifications
Removing front wheel
Installing the front wheel
Removing and installing wheel bearings
Full list of articles in this subsection »
Brake system
Brakes specifications
Removing and installing front brake caliper
Disassembling and assembling frontbrake caliper
Removing and installing filler adapter
Full list of articles in this subsection »
Repair of on-board electrical equipment
Equipment and devices
Removing and installing central electrical equipment box
Relay positions/fuse assignments (central electrical equipment box)
Wiring-harness routing, frame [ABS]
Removing and installing battery holder
Full list of articles in this subsection »
Starting and charging system
Engine electric specification
Removing and installing coil and ignition lead
Removing and installing alternator
Disassembling/assembling alternator
Full list of articles in this subsection »
 
R1150GS (1999-2004) 
  • Information for owner
  • Introduction to manual
  • Maintenance
  • Engine and systems
  • Engine repair
  • Fuel and exhaust systems
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Front suspension and handlebar
  • Rear wheel drive
  • Wheels and tires
  • Brake system
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
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