Repair of handlebar of motorcycle BMW K1200LT (1998-2009)

Technical Data of steering
Technical Data K1200 LT Type One-part jacketed tubular handlebar; without weights Handlebar diameter, inner tube, mm (in) 22 (0.87) Handlebar diameter, outer tube, mm (in) 28 (1.10) Steering lock angle° 32 Handlebar width with grip tube, mm (in) 826...

Removing and installing left grip tube
[With heated grip]. Remove left and right fairing side sections. See Group 46 . [With heated grip]. Remove tank cover. [With heated grip]. Remove handlebar trim. [With heated grip]. Remove fork bridge cover. [With heated grip]. Disconnect plug (4)...

Removing and installing right grip tube
[With heated grip]. Remove left and right fairing side sections. See Group 46 . [With heated grip]. Remove tank cover. [With heated grip]. Remove handlebar trim. [With heated grip]. Remove fork bridge cover. [With heated grip]. Disconnect plug (9)...

Removing and installing clutch lever fitting
Remove left and right fairing side sections. Remove tank cover. Remove handlebar trim. Remove cover of fork bridge. Caution: Do not allow brake fluid to come into contact with painted parts of the motorcycle, because brake fluid attacks paint. Drain...

Removing and installing brake lever fitting
Remove left and right fairing side sections. See Group 46 . Remove tank cover. Remove handlebar trim. Remove cover of fork bridge. Caution: Do not allow brake fluid to come into contact with painted parts of the motorcycle, because brake fluid...

Removing and installing handlebar
Remove left and right fairing side sections. See Group 46 . Remove tank cover. Remove handlebar trim. Remove cover of fork bridge. Remove cable ties from handlebar. Remove left grip. Remove right grip. Slacken clamping screws (arrow) on left and...

Removing and installing piston in brake-lever fitting
Caution: Do not allow brake fluid to come into contact with painted parts of the motorcycle, because brake fluid attacks paint. Remove right handlebar cover. Remove multi-function switch. Turn the handlebar fully to the left. Loosen the clamping...

Removing and installing left and right handlebar levers
Caution: Pivot screw (3) is secured with thread-locking compound. Note: Note springs (4). Remove pivot screw (3) from lever and remove lever. When installing, apply Loctite 2701 to pivot screw (3) and tighten. Tightening torques: Pivot screw (clean...