Handlebars — removal and installation Removal 1. Remove right side cover and maxi-fuse. 2. Remove rear view mirrors and turn signals. 3. Remove throttle cables from throttle control. See 2.12 Throttle cables . 4. Remove front brake master cylinder/reservoir, turn signal assembly, and...
Sealed wheel bearings — inspection Inspection for lateral end play, removal, and installation procedures for sealed wheel bearings are the same for both the front wheel and the rear wheel. Inspection - lateral end play 1. Block motorcycle underneath frame so wheel is raised off...
Sealed wheel bearings — removal and installation Removal PART NO. SPECIALTY TOOL HD-44060 Wheel bearing installer/remover 1. Remove wheel. See 2.23 Rear wheel and 2.22 Front wheel . 2. See Figure 2-75. Obtain WHEEL BEARING INSTALLER/REMOVER (Part No. HD-44060) and assemble tools required for...
Front fork — removal and installation Removal 1. Support motorcycle so front end is off floor and forks are fully extended. 2. Remove right side cover and maxi-fuse. See 8.5 Maxi-fuse . 3. Remove airbox cover. See 1.4 Airbox and air filter . 4. Remove negative battery cable. 5. Remove...
Steering head — removal and installation Removal Note. If bearing races are removed, the bearings cannot be reused-they must be replaced. See Cleaning and inspection in 2.29 Steeping head . 1. Support motorcycle so front end is off floor and forks are fully extended. 2. Remove right side...
Fork lock — removal and installation General To insure that the ignition key and the fork lock key are the same, both locks may need to be changed when one is changed. Removal 1. Remove the upper triple clamp. 2. See Figure 2-98. Insert key (1) and turn 1/2 way so that plunger (4)...
Rear shock absorbers — removal and installation Removal 1. Using a suitable lift, support motorcycle under frame until rear tire is slightly off the ground. 2. See Figure 2-100. Remove lower bolt (1), washer (3), and thin height hex-nut (5) attaching right side shock to rear fork. Figure 2-100....
Rear fork — removal and installation Removal Note. Mark all hardware as it is removed so that it may be returned to its original location. 1. Remove right side cover and maxi-fuse. 2. Remove belt guard and debris deflector. See 2.31 Belt guard/debris deflector . 3. Remove rear wheel....