Frame and attachments of motorcycle Harley V-Rod VRSCA (2002-2006)

Frame and chassis specifications
Table 2-1. Dimensions ITEM MM IN Wheel base 1713.2 67.5 Overall length 2375.6 93.6 Overall width 838.2 33.0 Road clearance 142.1 5.6 Overall height 1244.6 49.0 Saddle height 659.9 26.0 Table 2-2. Weights ITEM KG LBS Dry weight 270.4 595.7 GVWR 464.2...

Frame and chassis torque values
ITEM TORQUE Auxiliary volume fasteners 23 Nm 17 ft-lbs Belt drive sprocket cover fasteners 6-10 Nm 53-88 in-lbs Belt guard grommet bolt 6-10 Nm 53-88 in-lbs Brake caliper bleeder valve, front and rear 9-11 Nm 80-100 in-lbs Brake caliper bridge...

Vehicle identification number (VIN)
See Figure 2-1. The full 17 digit serial or Vehicle Identification Number (V.I.N.) is stamped on the steering head. An abbreviated V.I.N. is stamped on the left side crankcase. Figure 2-1. VIN location Note. See Figure 2-2. Always give the complete...

Frame/lower frame rails — removal and installation
The steel upper hydroformed main rails, joined with stamped sheet metal weldments for the steering head, seat, rear fork pivots, fuel tank shield, and rear fender, are bolted to left and right lower frame rails that complete the frame perimeter. The...

Front engine mount — replacement
1. Support engine with a scissors jack under the oil pan. 2. Remove the right side cover and maxi-fuse. See 8.5 Maxi-fuse . Unlock and open seat. 3. Remove airbox cover. See 1.4 Airbox and air filter . Warning! To protect against shock and...

Front engine mount assembly
Removal 1. Remove right side cover and maxi-fuse. See 8.5 Maxi-fuse . 2. Unlock and open seat. 3. Remove airbox cover. See 1.4 Airbox and air filter . Warning! To protect against shock and accidental start-up of vehicle, disconnect the negative...

Exhaust system — removal and installation
Removal Warning! To avoid accidental start-up of vehicle and possible personal injury, remove the maxi-fuse before proceeding. Inadequate safety precautions could result in death or serious injury. 1. Remove right side cover and remove maxi-fuse....

Rear engine mounts — removal and installation
Removal PART NO. SPECIALTY TOOL HD-45317 Engine assembly support fixture 1. Support motorcycle under fuel tank frame weldment and lock the front wheel so that the engine can be removed. Note. To provide clearance and alignment, locate a scissors...

Engine replacement — removal
Removal and replacement of the engine may be required for either replacement engines or for engine overhaul. PART NO. SPECIALTY TOOL HD-45317 Engine assembly support fixture 1. See Figure 2-8. On a table lift with a lift side extension, position a...

Engine replacement — installation
PART NO. SPECIALTY TOOL HD-45317 Engine assembly support fixture 1. Verify VIN of replacement engine. 2. Check replacement/overhauled engine for: a. Vehicle speed sensor and wiring. b. Neutral sending switch. c. Ground cable. 3. Verify that engine...

Jiffy stand — cleaning
Warning! Without the weight of the motorcycle resting on the jiffy stand, any vehicle movement could cause the jiffy stand to retract slightly from the full forward position. If the jiffy stand is not in the full forward or lock position when...

Jiffy stand — removal and installation
Removal Warning! Failure to support motorcycle with proper blocking equipment could result in death or serious injury. 1. Block motorcycle underneath frame so both wheels are raised off ground. Jiffy stand should be able to move through its full...

Rider footrests — removal and installation
Figure 2-27. Rider and passenger foot rests: 1. Retaining ring; 2. Fastener; 3. Footrest; 4. Clevis pin; 5. Spring washer; 6. Footrest support; 7. Footrest axle; 8. Shift lever; 9. Retaining bolt; 10. Brake pedal Removal 1. With motorcycle in...

Passenger footrests — removal and installation
Figure 2-27. Rider and passenger foot rests: 1. Retaining ring; 2. Fastener; 3. Footrest; 4. Clevis pin; 5. Spring washer; 6. Footrest support; 7. Footrest axle; 8. Shift lever; 9. Retaining bolt; 10. Brake pedal Removal 1. See Figure 2-27. Remove...

Throttle cables — removal and disassembly
Removal/disassembly 1. See Figure 2-28. Loosen cable adjuster jam nuts (1). Screw throttle cable adjuster until it is a short as possible. Figure 2-28. Handlebar throttle control: 1. Adjuster jam nuts; 2. Inserts 2. Remove screws that hold handlebar...

Throttle cables — assembly and installation
1. Apply a light coating of graphite to handlebar and inside surface of housings. 2. See Figure 2-29. Attach control cable assemblies to lower housing. a. Push silver insert of the cable housing into hole in front of tension adjuster screw. Snap in...

Front fender — removal and installation
Removal Caution! Be careful lifting fenders out of forks or you may scratch the paint. If necessary, cover fender with a clean shop rag to prevent damage. 1. See Figure 2-86. Remove fasteners (3) from front fork and remove fender and bracket. Figure...

Belt guard and debris deflector — removal and installation
Removal Belt guard 1. See Figure 2-99. Unthread left side lower shock mount bolt from belt guard (1) without removing shock mount bolt from rear fork. Figure 2-99. Belt guard/debris deflector: 1. Belt guard; 2. Slot; 3. Bolt; 4. Washer; 5. Side...

Seat latch — removal and installation
Replacement 1. Remove right side cover and maxi-fuse. See 8.5 Maxi-fuse . 2. Unlatch and open seat. 3. Remove airbox cover. See 1.4 Airbox and air filter . Warning! To protect against shock and accidental start-up of vehicle, disconnect the negative...

Rear fender and supports — removal and installation
Removal Warning! To protect against shock and accidental start-up of vehicle, disconnect the negative battery cable before proceeding. Inadequate safety precautions could result in death or serious injury. 1. Remove right side cover and maxi-fuse....

Seat — removal and installation
Removal 1. Unlock and open seat. 2. See Figure 2-105. Remove seat tether (2) from the hole in frame. Figure 2-105. Seat hinge and tether: 1. Hinge clip; 2. Seat tether 3. Pry hinge clip (1) from seat hinge pins. Slide seat rearward to release hinge...