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Workshop manual for american motorcycle Harley Sportster XL1200 (2012-2023)

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  • Harley
  • Sportster
  • XL1200

This manual is intended for the repair and maintenance of small American motorcycles "Harley-Davidson Sportster" of various modifications, which were produced from 2012 to 2023.

Here you will find a description of the following Sportster modifications:

XL 883 with a V-twin engine with a capacity of 883 cm³.

XL 1200 with a V-twin engine with a volume of 1202 cm³.

XR 1200X with a V-twin engine with a volume of 1202 cm³.

The motorcycle was equipped with a five-speed gearbox and belt drive to the rear wheel.


 


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Useful information for owners
Maintenance
Fastener torque values in this chapter
Servicing a new motorcycle
Fuel and oil for motorcycle
Bulb requirements chart
Full list of articles in this subsection »
Troubleshooting
Troubleshooting engine
Troubleshooting lubrication system
Troubleshooting electrical system
Troubleshooting transmission
Full list of articles in this subsection »
Repair of engines and its systems
Engine repair
Fastener torque values
Specifications of engine
Diagnosing valve train noise
Cylinder compression test
Full list of articles in this subsection »
Lubrication system
Oil pressure operation
Checking oil pressure
Crankcase breathing system
Oil pump operation
Full list of articles in this subsection »
Fuel system
Fastener torque values
Specifications of fuel system
Air cleaner assembly — removal and installation
Fuel tank: XL models
Full list of articles in this subsection »
Transmission
Fastener torque values
Specifications of transmission
Primary cover — removal and installation
Primary drive and clutch: XL models — removal, installation, disassembly and assembly
Full list of articles in this subsection »
Repair of elements of frame, chassis and running gear
Frame and hinged elements
Fastener torque values
Specifications of motorcycle
Vehicle identification number (VIN)
Left side cover — removal and installation
Full list of articles in this subsection »
Front suspension and handlebar
Front fork: XL models — removal, installation, disassembly and assembly
Front fork: XR 1200X — removal, installation, disassembly and assembly
Fork stem and bracket assembly
Handlebar — removal and installation
Full list of articles in this subsection »
Rear suspension
Belt guard and debris deflector
Rear fork — removal and installation
Shock absorbers — removal and installation
Rear wheel compensating sprocket
Full list of articles in this subsection »
Brake system
Front brake master cylinder — removal, installation, disassembly, inspection and assembly
Front brake caliper: XL models — removal, installation, disassembly and assembly
Front brake caliper: XR 1200X — removal, installation, disassembly and assembly
Rear brake master cylinder: XL models — removal, installation, disassembly, inspection and assembly
Full list of articles in this subsection »
Wheels and tires
Tires — removal and installation
Wheel service chart
Wheel bearing end play
Front wheel — removal and installation
Full list of articles in this subsection »
Repair of on-board electrical equipment
Equipment and devices
Fastener torque values
Specifications of electrical components
Fuses and relays
Speedometer: XL models — removal and installation
Full list of articles in this subsection »
Lighting and lamps
Headlamp — removal and installation
Indicator lamp module
Tail lamp: all models except XL 883N/XL 1200X/V
License plate lamp module: XL 883N, XL 1200X/V
Full list of articles in this subsection »
Starting and charging system
Battery cables — removal and installation
Battery tray — removal and installation
Starter — removal and installation
Ignition switch — removal and installation
Full list of articles in this subsection »
Electrical circuits
Connector locations and functions
Wiring diagram information
Battery power diagram
Ignition power diagram
Full list of articles in this subsection »
 
XL/XR1200 (2012-2023) 
  • Information for owner
  • Maintenance
  • Troubleshooting
  • Engine and systems
  • Engine repair
  • Lubrication system
  • Fuel system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Front suspension and handlebar
  • Rear suspension
  • Brake system
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Lighting and lamps
  • Starting and charging system
  • Electrical circuits
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