Brake and cluth systems of motorcycle Harley V-Rod VRSCA (2002-2006)

Clutch master cylinder and reservoir — removal, installation, disassembly and assembly
General The clutch is hydraulically actuated. Squeezing the clutch hand lever causes the clutch master cylinder to apply pressure via the clutch fluid in the clutch line to the secondary clutch actuator mounted to the engine right side cover. The...

Clutch hand lever — installation
To install a new clutch hand lever, use components found in SERVICE PARTS KIT No.46243-01. 1. See Figure 2-34. Slide bushing cups onto pins of roller with cup flanges against roller. Figure 2-34. Clutch hand lever: 1. Clutch hand lever; 2. Pivot...

Clutch fluid line — removal and installation
Removal Inspect the clutch fluid line for wear, damage, and leaks. Replace if necessary. 1. Remove secondary clutch actuator cover from left side clutch cover. Warning! Be sure NO clutch fluid gets on rear tire, wheel or brakes when draining clutch...

Secondary clutch actuator — removal and installation
Removal 1. Remove secondary clutch actuator cover. 2. See Figure 2-36. Remove mounting bolts (2) holding secondary clutch actuator (4) to clutch cover. Figure 2-36. Secondary clutch actuator installed: 1. Clutch fluid line; 2. Mounting bolts; 3....

Front brake master cylinder and reservoir
General Master cylinders designed for dual disc (two caliper) operation have an 17.5 mm (11/16 inch) bore. Figure 2-39. Front brake master cylinder: 1. Screw; 2. Sight glass; 3. Cover; 4. Gasket; 5. Master cylinder reservoir; 6. Collar; 7....

Front brake calipers — removal and installation
Removal Note. If only replacing brake pads, see 1.10 Brake pads and discs. Caution! Damaged banjo bolt surfaces will leak when reassembled. Prevent damage to seating surfaces by carefully removing brake line components. 1. See Figure 2-42. Remove...

Rear brake master cylinder and reservoir
Removal Caution! Damaged banjo bolt surfaces will leak when reassembled. Prevent damage to seating surfaces by carefully removing brake line components. 1. Remove right side cover and maxi-fuse. See 8.5 Maxi-fuse. 2. Remove radiator left side cover....

Rear brake caliper — removal and installation
Removal Note. If only replacing brake pads, do not remove rear brake caliper. Should pad replacement be necessary, see 1.10 Brake pads and discs. 1. Remove saddlebag if necessary to gain access to rear brake caliper. Caution! Damaged banjo bolt...