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VRSCA (2002-2006)

Checking clutch fluid level (Harley V-Rod VRSCA)

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  • Checking clutch fluid level
0
The clutch is hydraulically actuated. A hand lever actuated master cylinder creates pressure in a clutch fluid line that activates a secondary clutch actuator mounted in the engine right side cover. The secondary clutch actuator piston extends and contacts the clutch release bearing to release the clutch.

Caution! DOT 5 SILICONE BRAKE FLUID is used for the hydraulic clutch and is referred to as clutch fluid in this manual. Do not use other types of fluid as they are not compatible.


Though the sight gauge in the top of the reservoir cover will indicate a low clutch fluid level when the gauge is clear, the cover should always be removed to verify fluid level.

Warning! Be sure NO clutch fluid gets on rear tire, wheel or brakes when adding clutch fluid. Traction will be adversely affected which could result in loss of control of the motorcycle and death or serious injury.


Warning! Do NOT allow foreign matter to enter the clutch master cylinder reservoir. Dirt or debris in the reservoir may cause improper operation of the clutch and equipment damage. This could result in loss of control of the motorcycle and death or serious injury.


Warning! Direct contact of DOT 5 SILICONE BRAKE FLUID with eyes may cause eye irritation, swelling, and redness. Avoid eye contact. In case of eye contact flush with large amounts of water and seek medical attention immediately. Swallowing large amounts of DOT 5 SILICONE BRAKE FLUID may cause digestive discomfort. If swallowed, seek medical attention immediately. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN.



1. Stand motorcycle upright and square handlebars to level clutch reservoir.

2. Clean and remove reservoir cover.

Caution! Clutch fluid volume actually increases with clutch wear. Do not overfill reservoir.


3. Verify that fluid level is at FILL LEVEL marked on ledge on rear inside wall of reservoir.

4. If necessary, add DOT 5 SILICONE BRAKE FLUID, (HD-99902-77) to master cylinder reservoir. Fluid level should not exceed FILL LEVEL.

5. Tighten reservoir cover screws to 0.7-0.9 Nm (6-8 in-Ibs).



Figure 2-34. Fill level (reservoir cover removed)
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Harley VRSCA : Maintenance
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Tires and wheels
Brake pad replacement
Brake pads and discs — inspection
Bleeding brakes
Rear brake pedal adjustment
Brake fluid inspection
Bleeding clutch fluid line
Rear belt deflection — inspection
Rear belt and sprockets — inspection
Rear shock preload — adjustment
Steering head bearings — adjustment (fall-away)
Replacing front fork oil
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VRSCA (2002-2006) 
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