Service wear limits (Harley V-Rod VRSCA)

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Wear limits are given here as a guideline for measuring used engine components. Replace components when they exceed values listed here.

Table 3-21. Crankshaft/crankcase

ITEM	REPLACE IF WEAR EXCEEDS
	MM	IN
Main bearing journal	55.940	2.202
Axial end play	0.300	0.011
Main bearing bore	61.019	2.4023

Table 3-22. Connecting rod/piston

ITEM	REPLACE IF WEAR EXCEEDS
	MM	IN
Small end bore diameter	22.050	0.868
Piston pin diameter	21.985	0.904

Table 3-23. Connecting rod/crankshaft

ITEM	REPLACE IF WEAR EXCEEDS
	MM	IN
Rod bearing journal	47.970	1.888
Rod bearing bore	51.616	2.0321

Table 3-24. Piston/cylinder liner

ITEM	REPLACE IF WEAR EXCEEDS
	MM	IN
Cylinder liner i.d. bore (freestate)	100.085	3.9403
Cylinder liner out-of-round (installed)	0.080	0.0031
Piston major diameter Class X	99.925	3.9341
Running clearance	0.080	0.0031

Table 3-25. Piston rings

ITEM	REPLACE IF WEAR EXCEEDS
	MM	IN
Top ring gap	0.700	0.0276
2nd ring gap	0.750	0.0295
Oil control ring gap	1.050	0.0413
Top ring side clearance	0.100	0.0039
2nd ring side clearance	0.070	0.0028

Table 3-26. Cylinder heads

ITEM	REPLACE IF WEAR EXCEEDS
	MM	IN
Cylinder head flatness	0.100	0.0039
Cylinder head cam bore diameter	26.035	1.0250
Tappet bucket o.d. diameter	30.962	1.2190
Cylinder head bucket bore diameter	31.040	1.2220
Valve guide i.d. diameter	6.040	0.2378
Valve stem deflection	0.08	0.00315
Valve seat width - intake	1.700	0.0669
Valve seat width - exhaust	2.00	0.0787
Valve seat-to-guide runout	0.080	0.0031

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Article about repair motorcycles «Harley V-Rod VRSCA» (2002-2006): «Service wear limits»: https://motoinstruction.ru/en/Harley/V-Rod/VRSCA/engine/repair/110486 <a href="https://motoinstruction.ru/en/Harley/V-Rod/VRSCA/engine/repair/110486">Service wear limits</a> - article about repair motorcycles «Harley V-Rod VRSCA» (2002-2006) from section «Engine repair». [url=https://motoinstruction.ru/en/Harley/V-Rod/VRSCA/engine/repair/110486]Service wear limits[/url] - article about repair motorcycles «Harley V-Rod VRSCA» (2002-2006) from section «Engine repair».