Gearshift shaft/gearshift arm — disassembly and inspection (Suzuki DL650 V-Strom)

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Disassembly

Remove the following parts from the gearshift shaft/gearshift arm.

• (1) Washer
• (2) Snap ring
• (3) Gearshift shaft return spring
• (4) Snap ring
• (5) Washer
• (6) Plate return spring
• (7) Gearshift cam drive plate

Inspection

Check the gearshift shaft/gearshift arm for wear or bend.

Check the return springs for damage or fatigue.

Reassembly

Install the following parts to the gearshift shaft/gearshift arm as shown in the right illustration.

• (1) Washer
• (2) Snap ring
• (3) Gearshift shaft return spring
• (4) Snap ring
• (5) Washer
• (5) Plate return spring
• (6) Gearshift cam drive plate

Note: When installing the gearshift shaft (3), return spring position the stopper (B) of the gearshift arm between the shaft return spring ends (A).

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Article about repair motorcycles «Suzuki V-Strom DL 650» (2004-2011): «Gearshift shaft/gearshift arm — disassembly and inspection»: https://motoinstruction.ru/en/Suzuki/V-Strom/DL650-1/engine/transm/113552 <a href="https://motoinstruction.ru/en/Suzuki/V-Strom/DL650-1/engine/transm/113552">Gearshift shaft/gearshift arm — disassembly and inspection</a> - article about repair motorcycles «Suzuki V-Strom DL 650» (2004-2011) from section «Transmission». [url=https://motoinstruction.ru/en/Suzuki/V-Strom/DL650-1/engine/transm/113552]Gearshift shaft/gearshift arm — disassembly and inspection[/url] - article about repair motorcycles «Suzuki V-Strom DL 650» (2004-2011) from section «Transmission».