Periodic maintenance schedule The chart below lists the recommended intervals for all the required periodic service work necessary to keep the motorcycle operating at peak performance and economy. Mileages are expressed in terms of kilometers, miles and time for your...
Lubrication points Proper lubrication is important for smooth operation and long life of each working part of the motorcycle. Major lubrication points are indicated below. 1. Clutch lever holder; 2. Side-stand pivot and spring hook; 3. Footrest pivot; 4. Drive chain;...
Air cleaner Inspect every 6 000 km (4 000 miles, 12 months) and replace every 18 000 km (11 000 miles, 36 months). Remove the seat. ( 7-4 ) Remove the fuel tank. ( 5-7 ) Remove the air cleaner box cap 1. Remove the air cleaner element 2. Carefully use air hose...
Spark plug Inspect every 6 000 km (4 000 miles, 12 months) and replace every 12 000 km (7 500 miles, 24 months). No.1 (front) spark plug removal Remove the cowling. ( 7-5 ). Remove the radiator mounting bolt 1. Move the radiator lower side to forward. Remove...
Valve clearance Inspect every 24 000 km (15 000 miles, 48 months). Remove the seat. ( 7-4 ) Lift and support the fuel tank. ( 5-7 ) Remove the spark plugs. ( 2-6 ) Remove the cylinder head covers. The valve clearance specification is different for intake and...
Fuel line inspection Inspect every 6 000 km (4 000 miles, 12 months). Replace every 4 years. Lift and support the fuel tank. ( 5-7 ) Inspect the fuel feed hose A for damage and fuel leakage. If any defects are found, the fuel hoses must be replaced.
Engine oil and oil filter Engine oil. Replace initially at 1 000 km (600 miles, 2 month) and every 6 000 km (4 000 miles, 12 months) thereafter. Oil filter. Replace initially at 1 000 km (600 miles, 2 month) and every 18 000 km (11 000 miles, 36 months) thereafter. Oil...
Engine idle speed Inspect initially at 1 000 km (600 miles, 2 month) and every 6 000 km (4 000 miles, 12 months) thereafter. Note: Make this adjustment when the engine is hot. Start up the engine and set its idle speed to the specified range by turning the throttle...
Throttle cable play adjustment Inspect initially at 1 000 km (600 miles, 2 month) and every 6 000 km (4 000 miles, 12 months) thereafter. Adjust the throttle cable play (A) with the following three steps. Minor adjustment First step: Remove the cable adjuster covers (1). Loosen...
Throttle valve synchronization Inspect initially at 1 000 km (600 miles, 2 months) (E-33 only) and every 12 000 km (7 500 miles, 24 months). Inspect the throttle valve synchronization periodically. ( 5-32 )
Evaporative emission control system (E-33 only) Inspect every 12 000 km (7 500 miles, 24 months). Replace vapor hose every 4 years. Inspect the evaporative emission control system periodically.
PAIR (air supply) system Inspect every 12 000 km (7 500 miles, 24 months). Inspect the PAIR (air supply) system periodically. ( 10-6 )
Clutch adjustment Inspect every 6 000 km (4 000 miles, 12 months). Loosen the lock-nut (1) and turn the adjuster (2) all the way into the clutch lever assembly. Remove the engine sprocket cover. Loosen the lock-nut (3) and turn out the adjusting screw (4) two or...
Cooling system servicing Inspect every 6 000 km (4 000 miles, 12 months). Replace engine coolant every 2 years. Replace radiator hoses every 4 years. Engine coolant level check Keep the motorcycle upright. Check the engine coolant level by observing the full and lower lines...
Drive chain servicing — checking and adjusting Inspect initially at 1 000 km (600 miles, 2 month) and every 6 000 km (4 000 miles, 12 months) thereafter. Clean and Lubricate every 1 000 km (600 miles). Visually check the drive chain for the possible defects listed below. (Support the motorcycle...
Brake system servicing Brake. Inspect initially at 1 000 km (600 miles, 2 month) and every 6 000 km (4 000 miles, 12 months) thereafter. Brake hose and brake fluid. Inspect every 6 000 km (4 000 miles, 12 months). Replace hoses every 4 years. Replace fluid every 2 years....
Tire tread condition Inspect every 6 000 km (4 000 miles, 12 months). Tire tread condition Operating the motorcycle with excessively worn tires will decrease riding stability and consequently invite a dangerous situation. It is highly recommended to replace a tire when...
Steering system servicing Inspect initially at 1 000 km (600 miles, 2 month) and every 12 000 km (7 500 miles, 24 months) thereafter. Steering should be adjusted properly for smooth turning of handlebars and safe running. Overtight steering prevents smooth turning of the...
Front fork servicing Inspect every 12 000 km (7 500 miles, 12 months). Inspect the front forks for oil leakage, scoring or scratches on the outer surface of the inner tubes. Replace any defective parts, if necessary. ( 7-17 )
Rear suspension servicing Inspect every 12 000 km (7 500 miles, 12 months). Inspect the damper for oil leakage and the spring unit for damage. Check that there is no play in the swingarm assembly. Replace any defective parts, if necessary. ( 7-45 )
Exhaust pipe bolt Tighten initially at 1 000 km (600 miles, 2 month) and every 6 000 km (4 000 miles, 12 months) thereafter. Tighten the exhaust pipe bolts and muffler mounting bolts to the specified torque. Muffler mounting bolt /nut (A): 23 N·m (2.3 kgf·m, 16.5...
Chassis bolt and nut Tighten initially at 1 000 km (600 miles, 2 month) and every 6 000 km (4 000 miles, 12 months) thereafter. Check that all chassis bolts and nuts are tightened to their specified torque. (Refer to page 2-29 for the locations of the following nuts and...
Compression pressure check The compression of a cylinder is a good indicator of its internal condition. The decision to overhaul the cylinder is often based on the results of a compression test. Periodic maintenance records kept at your dealership should include compression...
Oil pressure check Check periodically the oil pressure in the engine to judge roughly the condition of the moving parts. Oil pressure specification: Above 100 kPa (1.0 kgf/cm²,14 psi) at 3 000 r/min., Oil temp, at 60°C (140°F) Below 400 kPa (4.0 kgf/cm², 57 psi) at 3...