Charging system trouble shooting Battery runs down quickly Step 1 1) Check accessories which use excessive amounts of electricity. Are accessories being installed? YES: Remove accessories. NO: Go to Step 2. Step 2 1) Check the battery for current leaks. ( 8-9 ) Is the battery for...
Battery inspection Battery current leakage Remove the seat. ( 7-4 ) Turn the ignition switch to the OFF position. Disconnect the battery (-) lead wire. Measure the current between (-) battery terminal and the (-) battery lead wire using the multi circuit tester. If...
Starter system and side-stand/ignition interlock troubleshooting Make sure that the fuses are not blown and the battery is fully-charged before diagnosing. Starter motor will not run Step 1 1) Grasp the clutch lever, turn on the ignition switch with the engine stop switch in the "RUN" position and side-stand...
Starter motor — removal and disassembly Remove the starter motor and disconnect the starter motor lead wire (1). Disassemble the starter motor as shown in the illustration. 1. Housing end (rear bracket); 2. Brush spring (2 pcs); 3. Brush holder; 4. Terminal; 5. Washer; 6. Armature; 7....
Starter motor — inspection Carbon brush Inspect the brushes for abnormal wear, cracks, or smoothness in the brush holder. If any damage is found, replace the brush assembly with a new one. Commutator Inspect the commutator for discoloration, abnormal wear or undercut (A). If...
Starter motor — reassembly Reassemble the starter motor in the reverse order of disassembly. Pay attention to the following points: Caution! Replace the O-rings with the new ones to prevent oil leakage and moisture. Apply SUZUKI SUPER GREASE to the lip of the oil seal....
Starter relay — inspection Remove the seat. ( 7-4 ) Disconnect the battery (-) lead wire from the battery. Remove the starter relay cover (1). Disconnect the starter relay coupler (2). Disconnect the starter motor lead wire (3) and battery lead wire (4). Remove the starter...
Ignition system troubleshooting No spark or poor spark Make sure the engine stop switch is in the "RUN" position and side-stand is in up-right position. Make sure the fuse is not blown and the battery is fully-charged before diagnosing. Step 1 1) Check the ignition system couplers...
Ignition system — inspection Ignition coil primary peak voltage Lift and support the fuel tank. ( 5-7 ) Remove the radiator lower mounting bolt and move the radiator lower side to forward. Disconnect the two spark plug caps. Connect the new two spark plugs to each spark plug...
Battery initial charging Filling electrolyte Remove the aluminum tape (1) sealing the battery electrolyte filler holes (A). Note: When filling electrolyte, the battery must be removed from the vehicle and must be put on the level ground. Remove the caps (2). Notes: After...
Battery recharging operation Using the multi circuit tester, check the battery voltage. If the voltage reading is less than the 12.0 V (DC), recharge the battery with a battery charger. A. Charging period; B.Stop charging Caution! When recharging the battery, remove the battery...