Exhaust pipe removal (Aprilia RS125/3)

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Torque wrench settings:

• Screws (1-2): 22 Nm (2.2 Kgm)
• Screw (3): 20 Nm (2.0 Kgm)

Remove both side fairings; see 7.1.2.

Remove the fairing air dam; see 7.1.3.

Unhook the two springs from the exhaust flange on the cylinder.

(Information copied from the resource: MotoInstruction)



Release and remove the screw (1) and collect the two washers and the nut.



Release and remove the screw (2) on the left-hand passenger footpeg bracket and collect the washer and the nut.

Remove the exhaust pipe together with its clamp.



If needed, remove the exhaust flange as follows:


Release and remove the two screws (3) and collect the lap plate.

Remove the exhaust flange and collect the seal (4).

Warning! On refitting, use a new exhaust flange seal (4) and check that the mounting brackets (5) are correctly positioned.

See this article in russian language

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Article about repair motorcycles «Aprilia RS-series RS 125» (1998-2005): «Exhaust pipe removal»: https://motoinstruction.ru/en/Aprilia/RS/RS125-3/engine/repair/112809 <a href="https://motoinstruction.ru/en/Aprilia/RS/RS125-3/engine/repair/112809">Exhaust pipe removal</a> - article about repair motorcycles «Aprilia RS-series RS 125» (1998-2005) from section «Engine repair». [url=https://motoinstruction.ru/en/Aprilia/RS/RS125-3/engine/repair/112809]Exhaust pipe removal[/url] - article about repair motorcycles «Aprilia RS-series RS 125» (1998-2005) from section «Engine repair».