Torque wrench settings:
- RAVE valve screws (2): 10 Nm (1.0 kg·m)
Remove the fuel tank; see 4.1.1.
Remove the battery and battery box mount; see 7.2.1.
Partial removal
Slip off the dust cover (1).
Release and remove both screws (2) and collect the locking washers.
If the valve moves freely:
Extract the exhaust valve assembly together with the Bowden cable.
Rotate the valve stem housing (3) through 180° and disconnect the Bowden cable (4).
If the valve is locked in the open position (because of combustion residue):
Push back the valve stem housing (3) using a screwdriver.
Warning! Push gently or the sealing surface will damage.
Rotate the valve stem housing (3) through 180° and disconnect the Bowden cable (4).
Remove the valve stem housing (3) and collect spring (6) and seal (5).
Remove the exhaust valve (7) using the valve extractor; see 6.3.2.
Complete removal
Release and remove both screws of the RAVE valve and collect the locking washers.
Extract the exhaust valve assembly from the cylinder.
Disconnect the control unit connector at the wiring harness end.
Release and remove both screws (8) from the battery bracket.
Remove the complete RAVE valve.
