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Removing/installing gearbox (BMW F650GS)

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  • BMW
  • F-series
  • F 650 GS
  • Engine and systems
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  • Removing/installing gearbox
0


Cauton: If there is any mechanical damage, the oil tank must be cleaned.


Remove the engine. See Group 11.

Disassemble the engine. See Group 11.

Removing selector shaft with pawl and index lever



Pry the sealing ring of the selector shaft out of the cover.

Press shift pawl (3) slightly outward and withdraw selector shaft with shift pawl (1, 3).

Remove index lever (2) and spring.

Removing selector forks



Pull out guide pins (6) of selector forks.

Swing the selector forks (5) out and remove them.

Inspect contact surfaces of selector forks and guide pins for signs of wear.

Removing selector drum



Withdraw selector drum (4).



Inspect selector drum guide tracks (7) and insulating washer (8) with neutral indicating contact (arrow) for signs of wear.
See this article in russian language
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BMW F650GS : Transmission
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Ggearbox design of motorcycle
Technical data of gearbox
Installing clutch
Removing clutch
Clutch design of motorcycle
Technical data of clutch
Removing, disassembling and reassembling gearbox shafts
Technical data of chain drive
Removing and installing chain
Removing chainwheel
Removing chain sprocket
Removing and installing chain guide rail with swinging arm installed
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F650GS (2000-2007) 
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  • Introduction to manual
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  • Engine repair
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  • Frame and hinged elements
  • Handlebar
  • Rear suspension
  • Brake system
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