Fastener torque values (Harley Sportster XL1200)

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The table below lists torque values for all fasteners presented in this chapter.

FASTENER	TORQUE VALUE		Notes
Axle, rear, nut	95-105 ft·lbs	129-142 Nm	5.6 DRIVE BELT, Drive Belt: XL Models
Axle, rear, nut	95-105 ft·lbs	129-142 Nm	5.6 DRIVE BELT, Drive Belt: XR 1200X
Clutch cable fitting	36-108 in·lbs	4.1-12.2 Nm	5.3 PRIMARY COVER, Installation
Clutch inspection cover screws	90-120 in·lbs	10.3-13.6 Nm	5.3 PRIMARY COVER, Installation
Countershaft retaining screw	33-37 ft·lbs	44.8-50.2 Nm	5.14 TRANSMISSION INSTALLATION, Shifter Shaft Installation
Crankcase fastener	15-19 ft·lbs	20.3-25.8 Nm	5.14 TRANSMISSION INSTALLATION, Assembling Crankcases
Engine sprocket bolt: XR 1200X	155-165 ft·lbs	210.0-224.0 Nm	5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Installation
Engine sprocket nut: XL Models	240-260 ft·lbs	326-353 Nm	5.4 PRIMARY DRIVE AND CLUTCH: XL MODELS, Installation
Exhaust pipe clamp bracket fastener: XL Models	30-33 ft·lbs	40.7-44.8 Nm	5.6 DRIVE BELT, Drive Belt: XL Models
Exhaust pipe clamp bracket fastener: XR 1200X	30-33 ft·lbs	40.7-44.8 Nm	5.15 TRANSMISSION SPROCKET, Installation
Footrest mount fastener	45-50 ft·lbs	61-68 Nm	5.15 TRANSMISSION SPROCKET, Installation
Gear detent assembly screw	90-110 in·lbs	10.2-12.4 Nm	5.14 TRANSMISSION INSTALLATION, Installation
Gear shift lever pinch screw	16-20 ft·lbs	21.7-27.1 Nm	5.3 PRIMARY COVER, Installation
Idler pulley bracket flanged nut: XR 1200X	33-35 ft·lbs	44.7-47.5 Nm	5.6 DRIVE BELT, Idler Pulley: XR 1200X
Idler pulley fastener: XR 1200X	70-80 ft·lbs	95-109 Nm	5.6 DRIVE BELT, Idler Pulley: XR 1200X
Muffler interconnect bracket mounting screw: XR 1200X	30-33 ft·lbs	40.7-44.8 Nm	5.15 TRANSMISSION SPROCKET, Installation
Neutral indicator switch	120-180 in·lbs	13.6-20.3 Nm	5.14 TRANSMISSION INSTALLATION, Assembling Crankcases
Primary chain adjuster locknut	20-25 ft·lbs	27.1-33.9 Nm	5.3 PRIMARY COVER, Installation
Primary chaincase drain plug	14-30 ft·lbs	19.0-40.7 Nm	5.3 PRIMARY COVER, Installation
Primary chain cover screw	100-120 in·lbs	11.3-13.6 Nm	5.3 PRIMARY COVER, Installation
Sprocket cover, forward and lower screws	80-120 in·lbs	9.0-13.6 Nm	5.6 DRIVE BELT, Drive Belt: XL Models
Sprocket cover, forward and lower screws	80-120 in·lbs	9.0-13.6 Nm	5.6 DRIVE BELT, Idler Pulley: XR 1200X
Sprocket cover, forward and lower screws	80-120 in·lbs	9.0-13.6 Nm	5.6 DRIVE BELT, Drive Belt: XR 1200X
Sprocket cover, forward and lower screws	80-120 in·lbs	9.0-13.6 Nm	5.15 TRANSMISSION SPROCKET, Installation
Sprocket cover, forward and lower screws	80-120 in·lbs	9.0-13.6 Nm	5.15 TRANSMISSION SPROCKET, Installation
Sprocket cover, rear screw	30-33 ft·lbs	40.7-44.8 Nm	5.6 DRIVE BELT, Idler Pulley: XR 1200X
Sprocket cover, rear screw	30-33 ft·lbs	40.7-44.8 Nm	5.6 DRIVE BELT, Drive Belt: XR 1200X
Sprocket cover, rear screw	30-33 ft·lbs	40.7-44.8 Nm	5.15 TRANSMISSION SPROCKET, Installation
Transmission mainshaft nut: XL Models	50-60 ft·lbs	67.8-81.3 Nm	5.4 PRIMARY DRIVE AND CLUTCH: XL MODELS, Installation
Transmission mainshaft nut: XR 1200X	50-60 ft·lbs	67.8-81.3 Nm	5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Installation
Transmission sprocket lockplate fastener	90-120 in·lbs	10.3-13.6 Nm	5.15 TRANSMISSION SPROCKET, Installation
Transmission sprocket nut	50 ft·lbs	68 Nm	5.15 TRANSMISSION SPROCKET, Installation/Initial torque plus 30-40 degrees.

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Article about repair motorcycles «Harley Sportster XL1200» (2012-2023): «Fastener torque values»: https://motoinstruction.ru/en/Harley/Sportster/XL_2012/engine/transm/113088 <a href="https://motoinstruction.ru/en/Harley/Sportster/XL_2012/engine/transm/113088">Fastener torque values</a> - article about repair motorcycles «Harley Sportster XL1200» (2012-2023) from section «Transmission». [url=https://motoinstruction.ru/en/Harley/Sportster/XL_2012/engine/transm/113088]Fastener torque values[/url] - article about repair motorcycles «Harley Sportster XL1200» (2012-2023) from section «Transmission».