FASTENER TYPE | TORQUE N·m (kgf·m, lbf·ft) | FASTENER TYPE | TORQUE N·m (kgf·m, lbf·ft) |
5 mm hex bolt and nut | 5 (0.5, 3.6) | 5 mm screw | 4 (0.4, 2.9) |
6 mm hex bolt and nut | 10 (1.0, 7) | 6 mm screw | 9 (0.9, 6.5) |
8 mm hex bolt and nut | 22 (2.2, 16) | 6 mm flange bolt (8 mm head, | 10 (1.0, 7) |
10 mm hex bolt and nut | 34 (3.5, 25) | small flange) | |
12 mm hex bolt and nut | 54 (5.5, 40) | 6 mm flange bolt (8 mm head, large flange) | 12 (1.2, 9) |
6 mm flange bolt (10 mm head) and nut | 12 (1.2, 9) | ||
8 mm flange bolt and nut | 26 (2.7, 20) | ||
10 mm flange bolt and nut | 39 (4.0, 29) |
Torque specifications listed below are for important fasteners.
Others should be tightened to standard torque values listed above.
Notes:
- 1. Apply sealant to the threads.
- 2. Apply a locking agent to the threads.
- 3. Stake.
- 4. Apply oil to the threads and flange surface.
- 5. U-nut.
- 6. ALOC bolt/screw: replace with a new one.
- 7. Apply grease to the threads.
- 8. Apply molybdenum disulfide oil to the threads and seating surface
- 9. CT bolt
Engine
ITEM | Quantity | THREAD DIA, (mm) | TORQUE N·m (kgf·m, lbf·ft) | REMARKS |
LUBRICATION SYSTEM: | ||||
Front oil drain bolt | 1 | 12 | 29 (3.0, 22) | |
Rear oil drain bolt | 1 | 12 | 29 (3.0, 22) | |
Oil pump assembly bolt | 1 | 6 | 13(1.3,9) | |
Oil pump driven sprocket bolt | 1 | 6 | 18 (1.8, 13) | NOTE 2 |
Oil strainer bolt | 1 | 6 | 13 (1.3, 9) | |
Oil filter boss | 1 | 20 | 18 (1.8, 13) | NOTE 2 |
Oil filter cartridge | 1 | 20 | 26 (2.7, 20) | NOTE 4 |
Oil pressure switch | 1 | PT 1/8 | 12 (1.2, 9) | NOTE 1 |
Oil pressure switch wire terminal screw | 1 | 4 | 2 (0.2, 1.4) | |
COOLING SYSTEM: | ||||
Water pump assembly bolt | 2 | 6 | 13 (1.3, 9) | |
CYLINDER HEAD/VALVES: | ||||
Spark plug | 4 | 14 | 18 (1.8, 13) | |
Spark plug sleeve | 2 | 30 | 18 (1.8, 13) | NOTE 4 |
Reed valve cover bolt | 4 | 5 | 5.1 (0.52, 3.8) | |
Cylinder head cover bolt (8 mm) | 4 | 8 | 26 (2.7, 20) | |
- (6 mm) | 16 | 6 | 12 (1.2, 9) | |
Cylinder head nut (10 mm) | 8 | 10 | 49 (5.0, 39) | NOTE 4 |
- (8 mm) | 4 | 8 | 26 (2.7, 20) | NOTE 4 |
Camshaft holder bolt | 12 | 8 | 26 (2.7, 20) | NOTE 4 |
Cam sprocket bolt | 4 | 7 | 23 (2.3, 17) | |
Valve adjusting screw lock nut | 6 | — | 22 (2.2, 16) | |
Cam chain tensioner bolt | 4 | 6 | 12 (1.2, 9) | |
CLUTCH/GEARSHIFT LINKAGE: | ||||
Clutch lifter plate bolt | 5 | 6 | 12 (1.2, 9) | |
Clutch center lock nut | 1 | 25 | 186 (19.0, 137) | NOTE 3, 4 |
Primary drive gear bolt | 1 | 12 | 137 (14.0, 101) | NOTE 4 |
Primary driven gear nut | 1 | 25 | 186 (19.0, 137) | NOTE 3, 4 |
Shift drum stopper arm bolt | 1 | 6 | 12(1.2,9) | |
Shift drum center socket bolt | 1 | 8 | 23 (2.3, 17) | NOTE 2 |
Shift return spring pin | 1 | 8 | 23 (2.3, 17) | |
Change pedal pinch bolt | 1 | 6 | 12 (1.2, 9) | |
Slave cylinder bleed valve | 1 | 8 | 6 (0.6, 4.3) | |
ALTERNATOR/STARTER CLUTCH: | ||||
Crankshaft hole cap | 1 | 45 | 18 (1.8, 13) | NOTE 7 |
Flywheel bolt | 1 | 12 | 137 (14.0, 101) | NOTE 4 |
Starter clutch outer bolt | 6 | 8 | 29 (3.0, 22) | NOTE 2 |
Balancer weight bolt | 1 | 12 | 98 (10.0, 72) | |
CRANKCASE/TRANSMISSION: | ||||
Right crankcase bolt | 14 | 8 | 26 (2.7, 20) | |
Left crankcase bolt | 1 | 8 | 26 (2.7, 20) | |
Left crankcase oil orifice bolt | 1 | 8 | 14 (1.4, 10) | |
Connecting rod bearing cap bolt | 4 | 10 | 49 (5.0, 36) | NOTE 4 |
Output gear case mounting bolt | 4 | 8 | 31 (3.2, 23) | |
Output drive gear bearing holder bolt | 2 | 8 | 31 (3.2, 23) | |
Output drive gear bearing holder socket bolt | 4 | 8 | 31 (3.2, 23) | |
ELECTRIC STARTER: | ||||
Starter motor cable terminal nut | 1 | 6 | 7 (0.7, 5.1) | |
Starter motor case bolt | 2 | 5 | 5 (0.5, 3.6) | |
LIGHTS/METERS/SWITCHES: | ||||
Neutral switch | 1 | 10 | 12 (1.2, 9) |
![](https://motoinstruction.ru/img/honda/9/115418.jpg)
Insulator clamp
![](https://motoinstruction.ru/img/honda/9/115419.jpg)
Crankcase stud bolts
![](https://motoinstruction.ru/img/honda/9/115420.jpg)
Exhaust pipe stud bolt:
Frame
ITEM | Quantity | THREAD DIA. (mm) | TORQUE N·m (kgf·m, lbf·ft) | REMARKS |
FRAME BODY PANELS/EXHAUST SYSTEM: | ||||
Exhaust pipe joint nut | 4 | 8 | 23 (2.3, 17) | |
Muffler band bolt | 3 | 8 | 17 (1.7, 12) | |
Muffler stay nut | 2 | 8 | 34 (3.5, 25) | |
FUEL SYSTEM (Programmed Fuel Injection): | ||||
Air cleaner housing cover bolt | 5 | 5 | 3.4 (0.35, 2.5) | |
Fuel tank rear mounting bolt | 1 | 6 | 12 (1.2, 9) | |
Fuel hose banjo bolt (fuel tank side) | 1 | 12 | 22 (2.2, 16) | |
Fuel hose sealing nut (throttle body side) | 1 | 12 | 22 (2.2, 16) | |
ECT sensor | 1 | 16 | 18 (1.8, 13) | |
Starter valve screw | 2 | 5 | 3.4 (0.35, 2.5) | |
MAP sensor screw | 2 | 4 | 2.1 (0.21, 1.5) | |
Throttle cable guide screw | 2 | 5 | 3.4 (0.35, 2.5) | |
Fuel pump mounting nut | 8 | 6 | 12 (1.2, 9) | |
O2 sensor | 1 | 12 | 25 (2.6, 19) | |
![]() | ||||
COOLING SYSTEM: | ||||
Radiator cover bolt | 3 | 6 | 10 (1.0, 7) | |
Radiator cover side bolt | 4 | 6 | 3.4 (0.35, 2.5) | |
ENGINE MOUNTING: | ||||
Front upper engine mounting nut | 1 | 12 | 54 (5.5, 40) | |
Front lower engine mounting nut | 1 | 12 | 54 (5.5, 40) | |
Rear upper engine mounting nut | 1 | 12 | 54 (5.5, 40) | |
Rear lower engine mounting nut | 1 | 12 | 54 (5.5, 40) | |
Right front upper engine hanger plate bolt | 2 | 8 | 26 (2.7, 20) | |
Left front upper engine hanger plate bolt | 2 | 8 | 26 (2.7, 20) | |
Right front lower engine hanger plate bolt | 2 | 10 | 39 (4.0, 29) | |
Rear upper engine hanger plate bolt | 4 | 8 | 26 (2.7, 20) | |
Rear lower engine hanger plate bolt | 4 | 8 | 26 (2.7, 20) | |
CLUTCH/GEARSHIFT LINKAGE: | ||||
Clutch master cylinder holder bolt | 2 | 6 | 12 (1.2, 9) | |
Clutch master cylinder reservoir cap screw | 2 | 4 | 1.5 (0.15, 1.1) | |
Clutch lever pivot bolt | 1 | 6 | 1 (0.1, 0.7) | |
nut | 1 | 6 | 6 (0.6, 4.3) | |
Clutch switch screw | 1 | 4 | 1.2 (0.12, 0.9) | |
Clutch hose oil bolt | 2 | 10 | 34 (3.5, 25) | |
FINAL DRIVE: | ||||
Final gear case mounting nut | 4 | 10 | 64 (6.5, 47) | |
Final drive oil filler cap | 1 | 30 | 12 (1.2, 9) | |
Final drive oil drain bolt | 1 | 14 | 20 (2.0, 14) | |
Gear case cover bolt (10 mm) | 2 | 10 | 62 (6.3, 46) | NOTE 2 |
(8 mm) | 6 | 8 | 25 (2.6, 19) | |
Pinion retainer | 1 | 70 | 147 (15.0, 108) | |
Pinion joint nut | 1 | 16 | 108 (11.0, 80) | NOTE 2 |
Pinion retainer lock tab bolt | 1 | 6 | 10 (1.0, 7) | |
Dust guard plate bolt | 1 | 6 | 10 (1.0, 7) | |
FRONT WHEEL/SUSPENSION/STEERING: | ||||
Handlebar upper holder bolt | 4 | 8 | 26 (2.7, 20) | |
Handlebar lower holder nut | 2 | 12 | 64 (6.5, 47) | NOTE 5 |
Front axle bolt | 1 | 14 | 90 (9.2, 67) | |
Front axle holder bolt | 4 | 8 | 22 (2.2, 16) | |
Front brake disc bolt | 12 | 6 | 20 (2.0, 14) | NOTE 6 |
Steering stem nut | 1 | 24 | 100 (10.2, 74) | |
Top adjusting nut A | 1 | 26 | 17 (1.7, 12) | |
Top adjusting nut В | 1 | 26 | — | |
Fork top bridge pinch bolt | 2 | 10 | 55 (5.6, 41) | |
Fork bottom bridge pinch bolt | 4 | 8 | 24 (2.4, 17) | |
Fork cap | 2 | 50 | 34 (3.5, 25) | |
Fork cap lock nut | 2 | 10 | 20 (2.0, 14) | |
Fork socket bolt | 1 | 8 | 20 (2.0, 14) | NOTE 2 |
Inner fork bolt | 1 | 43 | 98 (10.0, 72) | |
REAR WHEEL/SUSPENSION: | ||||
Rear axle nut | 1 | 18 | 110 (11.2, 81) | |
Rear brake disc bolt | 6 | 8 | 42 (4.3, 31) | NOTE 6 |
Driven flange nut | 5 | 12 | 88 (9.0, 65) | |
Left swingarm pivot bolt | 1 | 30 | 103(10.5, 76) | |
Right swingarm pivot bolt | 1 | 30 | 14 (1.4, 10) | |
Right swingarm pivot lock nut | 1 | 30 | 113 (11.5, 83) | |
Rear shock absorber mounting bolt | 4 | 8 | 26 (2.7, 20) | |
Rear shock absorber lower mounting bolt (final gear case side) | 1 | 12 | 54 (5.5, 40) | NOTE 2 |
HYDRAULIC BRAKE: | ||||
Brake pad pin | 3 | 10 | 18 (1.8, 13) | |
Brake caliper bleed valve | 5 | 8 | 6 (0.6, 4.3) | |
Brake hose oil bolt | 7 | 10 | 34 (3.5, 25) | |
Brake pipe joint bolt | 12 | 10 | 17 (1.7, 12) | NOTE 4 |
Brake pipe 2/3 way joint | 6 | 6 | 12 (1.2, 9) | |
Brake hose clamp/stay bolt | 7 | 6 | 12 (1.2, 9) | |
Brake hose guide bolt | 1 | 8 | 22 (2.2, 16) | NOTE 6 |
PCV (Proportional Control Valve) mounting bolt | 2 | 6 | 12 (1.2, 9) | |
Front master cylinder holder bolt | 2 | 6 | 12 (1.2, 9) | |
Front master cylinder reservoir cap screw | 2 | 4 | 1.5 (0.15, 1.1) | |
Front brake lever pivot bolt | 1 | 6 | 1 (0.1, 0.7) | |
nut | 1 | 6 | 6 (0.6, 4.3) | |
Front brake light switch screw | 1 | 4 | 1.2 (0.12, 0.9) | |
Rear master cylinder reservoir cover bolt | 1 | 6 | 12 (1.2, 9) | |
Rear master cylinder mounting bolt | 2 | 6 | 12 (1.2, 9) | |
Rear master cylinder push rod lock nut | 1 | 8 | 18 (1.8, 13) | |
Front caliper mounting bolt | 4 | 8 | 30 (3.1, 22) | NOTE 6 |
Front caliper body В bolt | 6 | 8 | 32 (3.3. 24) | NOTE 6 |
Front caliper pin bolt A | 2 | 8 | 23 (2.3, 17) | NOTE 2 |
Front caliper pin bolt | 2 | 8 | 13 (1.3, 9) | NOTE 2 |
Rear caliper pin bolt | 1 | 12 | 27 (2.8, 20) | |
Rear caliper bracket pin bolt | 1 | 8 | 23 (2.3, 17) | NOTE 2 |
Rear caliper stopper pin bolt | 1 | 18 | 69 (7.0, 51) | NOTE 6 |
Brake pedal pivot bolt | 1 | 8 | 21 (2.1, 15) | |
LIGHTS/METERS/SWITCHES: | ||||
Ignition switch mounting bolt | 2 | 6 | 10 (1.0, 7) | |
Ignition switch rear cover screw | 4 | 4 | 2 (0.2, 1.4) | |
Horn mounting bolt | 1 | 8 | 21 (2.1, 15) | |
Fan motor switch | 1 | 16 | 17 (1.7, 12) | |
Side stand switch bolt | 1 | 6 | 10 (1.0, 7) | NOTE 6 |
OTHERS: | ||||
Side stand pivot bolt | 1 | 10 | 10 (1.0, 7) | |
Side stand lock nut | 1 | 10 | 29 (3.0, 22) | NOTE 5 |
Side stand bracket bolt | 3 | 10 | 39 (4.0, 29) | |
Step holder bolt | 4 | 10 | 39 (4.0, 29) | |
Pillion step holder bolt | 2 | 8 | 26 (2.7, 20) | |
Change pivot shaft | 1 | 8 | 32 (3.3. 24) |