1. See Figure 2-34. Slide bushing cups onto pins of roller with cup flanges against roller.
Figure 2-34. Clutch hand lever: 1. Clutch hand lever; 2. Pivot bushing installed; 3. Bushing cups connector bow; 4. Roller pin
Note. Be careful when handling the bushing cups. The bushing cups are hard plastic and can be easily broken.
2. With connector bow (3) portion of the bushing cups parallel with groove in clutch handle, snap roller (4) pin with the bushing cups installed into clutch lever roller groove. If bushing is positioned correctly, roller/bushing assembly will install with a snap and will be held securely.
3. Lightly grease pivot bushing (2) and install into clutch hand lever (1) pivot hole. Position bushing until it is flush with both sides of lever.
Note. If the clutch master cylinder/reservoir is full of clutch fluid under pressure, it may be necessary to apply force to the hydraulic piston (in the clutch hand lever mount) in order to align the clutch hand lever and to allow the pivot pin to be inserted.
4. Orient clutch lever in lever mounting bracket. Insert pivot pin from top and tap into place.
5. Install retaining ring on pivot pin.