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Repair manual for a Japanese sportbike Kawasaki ZX-6R/ZX-600-J (2000-2002)

  • Main
  • Kawasaki
  • ZX-6R
  • ZX600-J [3]

This manual is intended to assist in the repair and maintenance of Japanese motorcycles "Kawasaki ZX-6R Ninja" third generation with codes ZX600-J1 or ZX600-J2, which were produced from 2000 to 2002.

Here you will find detailed information with illustrations on how to remove, install, disassemble, repair and reassemble engine, transmission, electrical, chassis or frame components.


 


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Useful information for owners
Introduction to manual
List of abbreviations
Before servicing of motorcycle
Model identification
General specifications
Full list of articles in this subsection »
Troubleshooting
Engine does not start, starting difficulty
Poor running at low speed
Poor running or no power at high speed
Engine overheating and overcooling
Full list of articles in this subsection »
Repair of engines and its systems
Engine repair
Engine top end exploded view
Engine top end specifications
Air suction valve — removal and installation
Air suction valve — inspection
Full list of articles in this subsection »
Fuel system
Fuel system exploded view
Fuel system specifications
Throttle grip and cables
Choke cable — inspection, adjustment and installation
Full list of articles in this subsection »
Carburetor repair
Idle speed — inspection
Idle speed — adjustment
Synchronization — inspection
Synchronization — adjustment
Full list of articles in this subsection »
Cooling system
Cooling system exploded view
Cooling system specifications
Coolant flow chart
Coolant deterioration inspection
Full list of articles in this subsection »
Lube system
Engine lubrication system exploded view
Lubrication system specifications
Engine oil and oil filter
Oil cooler — removal
Full list of articles in this subsection »
Transmission
Clutch exploded view
Clutch specifications
Clutch lever free play — inspection
Clutch lever free play — adjustment
Full list of articles in this subsection »
Repair of elements of frame, chassis and running gear
Frame and hinged elements
Frame exploded view
Rear seat — removal and installation
Front seat — removal and installation
Seat cover — removal and installation
Full list of articles in this subsection »
Wheels and tires
Wheels and tires exploded view
Wheels and tires specifications
Front wheel — removal and installation
Rear wheel — removal and installation
Full list of articles in this subsection »
Brake system
Brakes exploded view
Brakes specifications
Brake pedal position — inspection
Brake pedal position — adjustment
Full list of articles in this subsection »
Front suspension and handlebar
Front suspension exploded view
Suspension specifications
Rebound damping force — adjustment
Compression damping force — adjustment
Full list of articles in this subsection »
Rear suspension
Rear suspension exploded view
Rebound damping force adjustment
Compression damping force adjustment
Spring preload adjustment
Full list of articles in this subsection »
Repair of on-board electrical equipment
Equipment and devices
Electrical system exploded view
Electrical system specifications
Electrical parts location
Electrical system precautions
Full list of articles in this subsection »
Starting and charging system
Battery — removal
Battery — electrolyte filling
Battery — initial charge
Battery — charging condition inspection
Full list of articles in this subsection »
Ignition system
Ignition pickup coil — removal and installation
Ignition pickup coil — inspection
Pickup coil peak voltage
Stick coil (ignition coil together with spark plug cap)
Full list of articles in this subsection »
Electrical circuits
Wiring diagram (USA and Canada)
Wiring diagram (Australia)
Wiring diagram (other than USA, Canada, Australia, and Malaysia)
Wiring diagram (Malaysia)
Full list of articles in this subsection »
 
ZX600-J 3 (2000-2002) 
  • Information for owner
  • Introduction to manual
  • Troubleshooting
  • Engine and systems
  • Engine repair
  • Fuel system
  • Carburetor repair
  • Cooling system
  • Lube system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Wheels and tires
  • Brake system
  • Front suspension and handlebar
  • Rear suspension
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Ignition system
  • Electrical circuits
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