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Road motorcycle repair instructions Kawasaki KLE 650 Versys (2007-2025)

  • Main
  • Kawasaki
  • Versys
  • 650

This section contains detailed instructions for repairing and maintaining Japanese motorcycles «Kawasaki Versys KLE 650», which have been produced since 2007 to the present. The name Versys is a tandem of two words: versatile and system.

The engine is in-line, two-cylinder, liquid-cooled, with a displacement of 649 cm³ and an output of 67 hp. It is a four-stroke engine with four valves per cylinder. The transmission has six speeds, the clutch is wet multi-disc, and the drive to the rear wheel is through a chain.

This manual is primarily intended for use by trained mechanics in a properly equipped workshop. However, the manual contains detailed and basic information that makes it useful for the owner who wants to independently perform basic maintenance and repair work.


 


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Useful information for owners
Maintenance
List of abbreviations
Country and area codes
How to Use This Manual
General information about maintenance — inspection
Full list of articles in this subsection »
Repair of engines and its systems
Engine repair
Exploded View of Engine top end
Exhaust System Identification
Specifications of Engine top end
Special Tools and Sealant
Full list of articles in this subsection »
Fuel system
Exploded View of Fuel System
DFI System
DFI System Wiring Diagram
Specifications of fuel system (DFI)
Full list of articles in this subsection »
Cooling system
Exploded View of Cooling system
Coolant Flow Chart
Specifications of Cooling system
Special Tools
Full list of articles in this subsection »
Lubrication system
Exploded View of Engine lubrication system
Engine Oil Flow Chart
Specifications of Engine lubrication system
Special Tools and Sealant
Full list of articles in this subsection »
Transmission
Exploded View of Clutch
Specifications of Clutch
Special Tool and Sealant
Clutch Lever and Cable
Full list of articles in this subsection »
Repair of elements of frame, chassis and running gear
Frame and hinged elements
Exploded View of Frame
Seat — removal and installation
Fairings — removal and installation
Side Covers — removal and installation
Full list of articles in this subsection »
Suspension
Exploded View of Suspension
Specifications of Suspension
Special Tools of Suspension
Front fork — removal and installation
Full list of articles in this subsection »
Handlebar
Exploded View of Steering
Special Tools of Steering
Inspection and Adjustment Steering
Steering Stem — removal and installation
Full list of articles in this subsection »
Brake system
Exploded View of Brakes
Specifications of Brakes
Special Tools of Brakes
Brake Lever, Brake Pedal
Full list of articles in this subsection »
ABS (anti-lock brake system)
Parts Location
ABS System Wiring Diagram
Terminal Names
ABS Servicing Precautions
Full list of articles in this subsection »
Wheels and tires
Exploded View of Wheels/Tires
Specifications of Wheels/Tires
Special Tools
Wheels (Rims)
Full list of articles in this subsection »
Repair of on-board electrical equipment
Equipment and devices
Exploded View of Electrical system
Specifications of Electrical system
Special Tools and Sealant
Parts Location of Electrical system
Full list of articles in this subsection »
Starting and charging system
Removing and Installing Battery
Charging System
Starter Motor Clutch
Ignition System
Full list of articles in this subsection »
 
KLE 650 (2007-2025) 
  • Information for owner
  • Maintenance
  • Engine and systems
  • Engine repair
  • Fuel system
  • Cooling system
  • Lubrication system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Suspension
  • Handlebar
  • Brake system
  • ABS (anti-lock brake system)
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
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