Spacer
Remove the spacers (1) from swingarm and cushion lever.
Inspect the spacers for any flaws or other damage. If any defect is found, replace the spacers with the new ones.
Chain buffer
Inspect the chain buffer for damage and excessive wear. If any defect is found, replace the chain buffer with a new one.
Swingarm bearing
Insert the spacer into bearing and check the play when moving the spacer up and down.
If excessive play is noted, replace the bearing with a new one.
Remove the swingarm pivot bearings and spacer with the special tool.
- 09921-20240: Bearing remover set (25 mm)
Caution! Do not reuse the removed bearings.
Remove the cushion rod bearings with the special tool.
- 09921-20240: Bearing remover set (17 mm)
Caution! Do not reuse the removed bearings.
Swingarm pivot shaft
Using a dial gauge, check the pivot shaft runout and replace it if the runout exceeds the limit.
- 09900-20607: Dial gauge (1/100 mm, 10 mm)
- 09900-20701 : Magnetic stand
- 09900-21304: V-block (100 mm)
- Swingarm pivot shaft runout: Service limit: 0.3 mm (0.01 in)
Cushion lever bearing
Insert the spacer into bearing and check the play when moving the spacer up and down.
If excessive play is noted, replace the bearing with a new one.
Remove the cushion lever bearings with the special tool.
- 09921-20240: Bearing remover set (20 mm and 17 mm)
Caution! The removed bearings must be replaced with the new ones.
Cushion rod
Inspect the cushion rods for damage and distortion.
