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Figure 2-27. Rider and passenger foot rests: 1. Retaining ring; 2. Fastener; 3. Footrest; 4. Clevis pin; 5. Spring washer; 6. Footrest support; 7. Footrest axle; 8. Shift lever; 9. Retaining bolt; 10. Brake pedal
Removal
1. With motorcycle in neutral, remove fastener from shift linkage to foot shift lever.
2. See Figure 2-27. Remove retaining ring (1) from clevis pin (4) holding left side footrest (3) to footrest axle (7). Remove clevis, footrest, and spring washer (5).
Note. Shift lever toe peg unthreads from shift lever. Remove and replace as required.
3. Remove retaining bolt (9) holding left side footrest axle (7) to frame. Remove footrest axle (7) and foot shift lever (8).
4. Remove left side radiator cover.
5. Remove the cotter key from the clevis pin connecting brake pedal (10) to master cylinder brake rod.
6. Cover outside face of clevis pin with cardboard and using a large pliers, squeeze pin until pin shoulder pops out of interference fit in the clevis. Remove clevis pin and brake rod.
7. Remove retaining ring (1) from clevis pin (4) holding right side footrest (3) to footrest axle (7). Remove clevis, footrest, and spring washer.
8. Remove retaining bolt (9) holding right side footrest axle (7) to frame. Pull footrest axle (7) from frame and rear brake pedal (10).
Installation
1. See Figure 2-27. Install left side footrest axle (7) and foot shift lever (8). Tighten retaining bolt to 11-17 Nm (9-12 ft-lbs).
2. Install fastener holding shift linkage to foot shift lever (8). Tighten to 9-15 Nm (7-11 ft-lbs).
Warning! Footpegs must fold upward and rearward. This will allow footpeg to fold, if by accident, it strikes ground surface when making a sharp turn. Failure to set footpeg to the proper fold-up angle could result in death or serious injury.
3. Orient footrest (3) to fold upwards on contact with ground.
4. Install clevis pin (4) through left side footrest axle (7), footrest (3), and spring washer (5). Secure with a new retaining ring (1).
5. Install right side footrest axle (7) through rear brake pedal (10). Using LOCTITE® 243 (blue), thread in and tighten retaining bolt to 11-17 Nm (9-12 ft-lbs).
6. Install clevis pin (4) through right side footrest axle (7), footrest 3), and spring washer (5). Secure with a new retaining ring (1).
7. Install clevis pin through rear brake pedal clevis and master cylinder brake rod.
8. Cover the face of clevis pin and clevis with cardboard. Holding the brake pedal (10) firmly, tap on a rod to seat shoulder of clevis pin into clevis. Install new cotter pin.