Refitting the rearview mirrors Insert the mirror (1) in the clamp (3) and fit the screw (2) with the washer (4). Tighten the screw (2) to the specified torque ( Frame torque settings ).
Removal of the headlight fairing (696+) Counterhold the nuts (6) and unscrew the screws (9) from the headlight support and remove the headligt fairing (8) complete with the brackets (5). To remove the brackets (5), undo the screws (7), taking care not to lose the quick-release fasteners...
Refitting the headlight fairing (696+) Fit the brackets (5) to the headlight support, fitting the screws (9) and nuts (6). Counterhold the nuts (6) and tighten the screws (9) to the specified torque ( Frame torque settings ). Refit the brackets (5), insert the screws (7) and tighten them...
Fairings of the motorcycle 1. RH fuel tank cover; 2. LH fuel tank cover; 3. Front fuel tank cover; 4. Screw; 5. Rear fuel tank cover; 6. Spacer; 7. Screw; 8. Quick-release fastener; 9. Special screw; 10. Nylon washer; 11. Screw; 12. Screw Caution! Bold reference numbers in...
Removal of the fuel tank fairings Remove the seat ( Removal of the seat ). Unscrew the screws (7) and (12) securing the front tank cover (3) but do not remove the cover. Undo the screws (4) and (11) eand remove the RH tank cover (1) and LH tank cover (2) releasing the tabs (A) from...
Refittings the fuel tank fairings Locate the rear cover (5) on the fuel tank and secure it in place with the special screws (9). Tighten the two upper special screws (9) to the specified torque ( Frame torque settings ). Check that the four bushes (6) are installed on the front tank...
Seat of the motorcycle 1. Seat; 2. Helmet lock cable; 3. Screw; 4. Tool tray; 5. Rubber; 6. Special screw; 7. Spacer; 8. Rubber mounting; 9. Elastic strap; 10. Seat cover Caution! Bold reference numbers in this section identify parts not shown in the figures alongside the...
Removal and refitting of the seat Removal of the seat Insert the key in the lock and simultaneously apply downward pressure in the area of the catch to release the pin. Pull the seat backwards to release it from the front catches and remove it from the frame. Disassembly of the seat...
Removal and refitting of the tool tray Removal Remove the seat as described in the paragraph " Removal of the seat " in this section. Uncsrew thew screws (3) and remove the tool tray (4). Refitting Refit the tool tray (4), insert the screws (3) and tighten to the specified torque ( Frame...
Front mudguard of the motorcycle 1. Front mudguard; 2. Washer; 3. Rivet; 4. Clip; 5. Screw; 6. Nylon washer Caution! Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram. Removal of...
Throttle and choke controls 1. Grips; 2. Choke control cable; 3. Screw; 4. Screw; 5. Throttle twistgrip; 6. Throttle cable; 7. Spring; 8. Throttle cable adjuster on handlebar; 9. Plug; 10. Throttle cable adjuster on throttle body; 11. Choke cable adjuster on throttle body; 12....
Footrest brackets construction 1. Rubber mounting; 2. Washer; 3. Screw; 4. Pin; 5. Ring; 6. Spring; 7. Right front footrest; 8. Right footrest bracket; 9. Ball; 10. Plate; 11. Screw; 12. Spring; 13. Right rear footrest; 14. Left front footrest; 15. Left footrest bracket; 16. Left...
Removal of the footrest brackets The following removal operations apply to both left and right footrests. To remove the right-hand footrest, unscrew the screws (A) while counterholding the nut (B) and remove the rear brake fluid reservoir (C). Before removing the left footrest...
Refitting the footrest brackets The refitting operations described below apply to both footrest brackets. To reassemble the front RH footrest (7), locate the spring (6) between the footrest lugs and attach it to the footrest bracket, inserting the straight end of the spring in the...
Removal and refitting of the sidestand 1. Sidestand; 2. Screw; 3. Bracket; 4. Screw; 5. Switch; 6. Inner spring; 7. Spring assembly; 8. Plate; 9. Pivot screw; 10. Nut Caution! Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can...
Removal of the frame To separate the frame (1) from the rear subframe, unscrew the two special screws (6). On the left-hand side of the motorcycle, restrain the pin (13) securing the front of the frame to the engine and unscrew the nut (3) on the right-hand side....
Refitting the frame Before refitting, check that the rubber mountings (A) are installed on the frame (1). If the ring nuts (5) with the clearance adjusters (4) were removed, proceed as follows. Grease the threads of the clerance adjuster (4) and the ring nuts (5)...
Removal of the rear subframe Disconnect all the wiring connections of the electrical components mounted on the subframe ( Routing of wiring on frame ) and remove the silencers ( Removal of the exhaust system ). Remove the frame as indicated in the previous paragraph "Removal of...
Checking the frame Check the dimensions of the frame against the dimensions shown here to determine whether it needs to be renewed. Caution! Badly damaged frames cannot be repaired, they must be renewed. Any work carried out on the frame can give rise to potential...
Reassembly of the rear subframe Check that the rubber mountings (A) are installed on the plate (8). Locate the plate (8) on the LH subframeo (10) and on the RH subframe (12) and insert the screws (9). Tighten the screws (9) to the specified torque ( Frame torque settings ) in the...
Refitting the rear subframe Locate the complete rear subframe assembly on the engine, apply the recommended grease to the threads of the pin (13) and the nut (3). Counterhold the pin (13) and tighten the nut (3) to the specified torque ( Frame torque settings ).
Removal of the tail light-protection-number plate holder assembly Remove the seat ( Removal of the seat ). Disconnect the rear wiring harness connector (A) from the main wiring harness ( Routing of wiring on frame ). Unscrew the four screws (25) and and slide the tail light - number plate holder assembly off the...
Refitting the tail light-protection-number plate holder assembly Fit the tail light (2) to the protection (3) and fit the screws (22). Tighten the screws (22) to the specified torque ( Frame tightening torques ). Refit the plate (24) to the tail light - number plate holder assembly, securing it with the four...
Removal of the seat release mechanism Remove the tail light - number plate holder assembly from the rear subframe and the plate (24) as described in the previous paragraph. Separate the spray guard (1) from the protection (3) by unscrewing the screws (7). Remove the end fitting (A) and...
Refitting the seat release mechanism Fit the seat lock (27) in the housing in the spray guard (1), inserting the lugs (C) in the slots (D) as shown in the figure. Fit the lock lever (29) inserting the lugs (C) in the slots (E) as shown in the figure. Fit the nut (28) on the seat lock...
Removal of the number plate holder Unscrew the screws (16) and remove the plate (6). Note: On the USA version, the plate (6) has a different design and there is a bracket with side reflectors (13). Refitting the number plate holder Refitting is the reverse of removal; in particular...