Warnings, cautions and notes Particularly important information is presented in the following form: Warning! This warning symbol identifies special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Caution! This...
Tampering with noise control system prohibited Owners are warned that the law may prohibit: The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of...
Fastener tightening procedure Generally, when installing a part with several bolts, nuts or screws, they should all be started in their holes and tightened to a snug fit, evenly and in a cross pattern. This is to avoid distortion of the part and/or gas or oil leakage....
Dangerous and safety precautions Ignition system safety precautions Warning! The ignition system produces extremely high voltages. Do not touch any part of the ignition system or any cables while the engine is running. An electric shock caused by contact with the ignition system...
Safety instructions before starting work Warning! If the motorcycle falls over or is involved in an accident, diagnostic trouble codes may be triggered and stored. If the motorcycle has fallen over or been involved in an accident, always clear any diagnostic trouble codes. If diagnostic...
Chassis bearing lubrication Note: This information relates only to bearing lubrication. For the procedures necessary to replace a bearing, always refer to the relevant section of this Service Manual. Bearings installed in engine and transmission applications are not covered by...
Fuel handling precautions General The following information provides basic precautions which must be observed if petrol (gasoline) is to be handled safely. It also outlines other areas of risk which must not be ignored. This information is issued for basic guidance only and,...
Electrical precautions The following guidelines are intended to ensure the safety of the operator whilst preventing damage to the electrical and electronic components fitted to the motorcycle. Where necessary, specific precautions are detailed in the relevant sections of...
Glossary of circuit diagram symbols The following is a description of the symbols found in the circuit diagrams used in all Triumph Service Manuals. Connector This illustration is used to show all multiplug type electrical connectors on Triumph circuit diagrams. The numbers in the box...
Electrical testing For any electrical system to work, electricity must be able to flow in a complete circuit from the power source (the battery) via the components and back to the battery. No circuit means no electrical flow. Once the power has left the positive side...
Basic electrical circuits Basic circuit diagram In the above circuit an electrical reservoir (the battery) is connected via a cable to a terminal on the controlling device (the switch) whose contacts are either open or closed. The other terminal on the switch is connected...
CAN bus (controller area networking) CAN (sometimes called CAN bus) is a protocol for data communication between Electronic Control Modules (ECMs). Each ECM on the network is connected by a single pair of twisted wires (or bus) which are used for the transmission of vehicle sensor...
Service tools and garage equipment Special service tools have been developed to facilitate removal, dismantling and assembly of certain mechanical components in a practical manner without causing damage. Some operations in this service manual cannot be carried out without the aid of...
Specifications of motorcycle Engine Engine Configuration 3 Cylinder 12 valve DOHC Arrangement Transverse in-line Displacement 765 cc Bore x Stroke 78 x 53.38 Compression Ratio 12.65:1 Cylinder numbering Left to Right (No.3 adjacent to camshaft drive chain) Cylinder Sequence...
Torque wrench settings Cylinder head Application Torque (Nm) Notes Camshaft cover to cylinder head 12 Nm see Camshaft cover - installation Apply clean engine oil to the seal(s) Camshaft drive chain tensioner to cylinder barrel 9 Nm Secondary air injection valve covers to...
Routine maintenance of motorcycle Scheduled maintenance Warning! Triumph Motorcycles cannot accept any responsibility for damage or injury resulting from incorrect maintenance or improper adjustment carried out by the owner. Incorrect or neglected maintenance can lead to a dangerous...