Fuel and exhaust system and engine management Exploded view – fuel tank and fuel pump Exploded view – fuel rail, throttles and injectors Exploded view - airbox Exploded view - exhaust system Exploded view - secondary air injection Exploded view – evaporative system Exploded view - immobiliser...
Fuel requirements Fuel Requirements - all countries except USA This model must be run on 91 RON or higher unleaded fuel. Ethanol Ethanol is added to petrol in volumes up to 10% in Europe and up to 85% in other countries. Triumph motorcycles can use fuel containing...
Glossary of terms The following terms and abbreviations will be found in this section. Below is given a brief explanation of what some of the more common terms and abbreviations mean. ABDC After Bottom Dead Centre. Air temperature The air temperature in the airbox...
Engine management system System description This model is fitted with an electronic engine management system which encompasses control of both ignition and fuel delivery. The engine electronic control module (ECM) draws information from sensors positioned around the engine,...
Immobiliser system description This model is fitted with an electronic immobiliser system to help protect it against theft. This system has to be paired with the engine ECM and the ignition key which contains a transponder chip. If all the components are correctly paired, the...
Engine management circuit tables Key to circuit diagram Key Item Description 1 Engine Electronic Control Module 2 Diagnostic Connector 3 Bluetooth Module 4 Instruments 5 ABS Module 6 Immobiliser 7 Clutch Switch 8 Side Stand Switch 9 Ignition Switch 10 Fuel Level Sender 11 Gear...
Engine adaption General Information The engine management system fitted to this model is adaptive. This means that the system is able to learn about new or changing operating conditions. The fuelling and throttle system can continuously adapt itself without needing...
Diagnostics and testing Electrical connectors Before beginning any diagnosis, the following connector related information should be noted: Note: A major cause of hidden electrical faults can be traced to faulty electrical connectors. For example: Dirty/corroded terminals...
Engine electronic control module — diagnostic trouble codes Diagnostic trouble codes (DTCs) are logged in the ECM memory when there is a confirmed fault in the system. The codes are reported to the Triumph diagnostic software as a four digit code. As mentioned earlier, when the system detects a fault, it...
Immobiliser control module diagnostic trouble codes Diagnostic trouble codes (DTCs) are logged in the immobiliser/TPMS control module memory when there is a confirmed fault in the system. The codes are reported to the Triumph Diagnostic Tool as a four digit code. The system will log the Diagnostic...
Further diagnosis Pinpoint tests Pin point tests, if used correctly, help to diagnose a fault in the system once a diagnostic trouble code has been stored. Before starting pinpoint tests: 1. Delete the stored DTCs. 2. Switch the ignition OFF and ON. 3. Ride the...
Pinpoint tests — fuel Ambient air pressure sensor Fault Code Possible cause Action P2228 Ambient air pressure sensor circuit short circuit to ground View and note 'freeze-frame' data if available. View and note 'sensor' data. Ensure sensor connector is secure. Disconnect...
Pinpoint tests — immobiliser/TPMS Immobiliser and tpms control module id incompatible Fault Code Possible cause Action P1508 Unmatched Immobiliser/chassis ECM, causing the engine ECM to be disabled to prevent the motorcycle from being operated This is also identified by a fast...
Fuel tank — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Warning!...
Fuel tank — installation Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Note: Whilst...
Fuel pressure checking Warning! Observe the warning advice given in the General Information section on the safe handling of fuel and fuel containers. A fire, causing personal injury and damage to property could result from spilled fuel or fuel not handled or stored...
Fuel pump assembly — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Warning!...
Fuel pump assembly — installation 1. Install a new sealing ring into the fuel pump assembly, with the seal lip facing uppermost, and ensure that it is correctly seated. 1. Sealing ring; 2. Seal lip 2. Taking care to ensure the sealing ring is not damaged or dislodged, manoeuvre the...
Fuel level sender assembly/float replacement — removal Perform the following operations: Battery - removal Fuel pump assembly - removal 1. Release the locking device and slide the bottom of the level sender to the fuel tank opening. Withdraw from the tank and allow any remaining fuel to drain into a...
Fuel level sender — installation 1. Align the lower lug first to the bracket then the upper lug. Ensure that the locking device is fully engaged to the bracket and is secure. 1. Level sender; 2. Bracket, inside fuel tank; 3. Locking device; 4. Upper lug; 5. Lower lugs Perform the...
Fuel delivery system Fuel is delivered to the injectors by a pump located inside the fuel tank. Fuel flows in the direction of the arrows shown in the diagram below. Incorporated in the fuel pump assembly is a filter, a pressure regulator and a pick-up strainer.
Air filter element — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Air filter element — installation 1. Thoroughly clean the inside and outside of the airbox. Note: The air filter will only fit one way, do not force fit the air filter. 2. Align the air filter to its locating guides in the air box upper section in the orientation noted for removal....
Airbox — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Airbox — inspection 1. Thoroughly clean the inside and outside of the airbox. 2. Check the airbox and intake trumpets for damage. 3. Check the air intake seal at the front of the airbox for damage.
Airbox — installation 1. Position the airbox to the frame. 2. Connect the engine breather hose and refit the spring hose clip. 3. Connect the secondary air injection hose. 4. Align the front of the air box to the frame and loosely install the front fixing. Do not tighten...
Throttle bodies/injectors — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Warning! If...
Throttle bodies/injectors — inspection 1. Check all joints and seals for splits, cuts and damage. 2. Check the throttles for sticking, loose or damaged throttle plates. 3. Check the transition piece rubber bead for damage, replace the transition piece if necessary.
Throttle bodies/injectors — installation 1. Thoroughly clean the transition piece to cylinder head mating faces. 2. Refit the transition pieces to the head and tighten the new fixings to 8 Nm. 1. Transition piece; 2. Fixings 3. If the injectors have been removed from the fuel rail, refit...
Throttle position sensor Caution! The fixings for the throttle position sensor, throttle butterfly adjustment screws and the throttle hard stop blanking screw are marked with yellow paint and must not be loosened or removed. If the fixings, adjustment screws or blanking...
Throttle body balancing Caution! The fixings for the throttle position sensor, throttle butterfly adjustment screws and the throttle hard stop blanking screw are marked with yellow paint and must not be loosened or removed. If the fixings, adjustment screws or blanking...
Secondary air injection System purpose and operation The secondary air injection system is an aid to reducing levels of pollutants in the exhaust gases. It does this by introducing a small amount of air into each exhaust port as the exhaust valve opens. The introduced air...
Secondary air injection solenoid valve — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Secondary air injection solenoid valve — installation 1. Locate the valve to the retainer. 2. Reconnect the multiplug. 3. Refit the hoses to the valve. Perform the following operations: Airbox - installation Fuel tank - installation Battery - installation Seat - installation
Secondary air injection reed valves — inspection Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Secondary air injection reed valves — installation 1. Fit the reed valves to the camshaft cover. 2. Refit the valve covers and the bracket for the secondary air injection solenoid, as noted for removal. Tighten the fixings to 9 Nm. 3. Refit the secondary air injection feed hoses to the reed valves....
Engine electrical control module (ECM) — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Engine electronic control module (ECM) — installation Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. 1. Fit the...
Immobiliser/TPMS control module — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Immobiliser/TPMS control module — installation 1. Fit the immobiliser/TPMS control module to the airbox upper section, tighten its fixings to 1.5 Nm. 2. Connect the multiplug for the immobiliser/TPMS control module to the main harness. Perform the following operations: Air filter element -...
Twist grip — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Twist grip — installation Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. 1. Slide the...
Twist grip position sensor — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Twist grip position sensor — installation Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. 1. Slide the...
Intake air temperature sensor — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Intake air temperature sensor — installation 1. Fit the air temperature sensor to the airbox. Tighten its fixing to 2.5 Nm. 2. Reconnect the intake air temperature sensor multiplug. Ensure the multiplug is fully engaged and the locking device is holding it secure. Perform the following...
MAP sensor — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
MAP sensor — installation 1. Reconnect the MAP sensor multiplug. 2. Refit the MAP sensor hose to the MAP sensor. 3. Fit the sensor to the airbox, tightening the fixing to 2.5 Nm. 4. Secure the MAP sensor hose to the airbox. 1. MAP sensor hose; 2. MAP sensor; 3. Fixing; 4....
Ambient air temperature sensor — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Ambient air temperature sensor — installation 1. Fit the ambient air temperature sensor to the flyscreen. Tighten its fixing to 1.5 Nm. 1. Fixing; 2. Ambient air temperature sensor 2. Position the assembly to the motorcycle and reconnect the electrical connector for the ambient air temperature...
Ambient air pressure sensor — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Ambient air pressure sensor — installation Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. 1. Reconnect...
Fall detection switch — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Fall detection switch — installation Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. 1. Connect the...
Gear position sensor — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Gear position sensor — installation 1. Fit two new O-rings to the gear position sensor. Lubricate the O-rings with a smear of petroleum jelly. 2. Fit the gear position sensor to the engine. Ensure that the locating pin on the sensor fits into the hole in the end of the gear selector...
Coolant temperature sensor — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Coolant temperature sensor — installation 1. Fit the coolant temperature sensor into the cylinder head and tighten to 18 Nm. 2. Refit harness to the coolant temperature sensor. Perform the following operations: Coolant replacement - filling Throttle bodies/injectors - installation Airbox -...
Crankshaft position sensor Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. The alternator...
Exhaust silencer — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Warning! If...
Exhaust silencer — installation Caution! Do not install the exhaust system or run the engine without the exhaust heat shields fitted. Components protected by the exhaust heat shields may suffer severe damage or a fire if the motorcycle is operated without the heat shields being...
Exhaust header pipe — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Warning! If...
Exhaust header pipe — installation 1. Fit new seals to the cylinder head. Ensure that the face of the seal with the tab is facing the cylinder head. Note: A smear of grease may be used to retain the seals in the cylinder head during assembly. 2. Fit the silencer clamp ring and a new...
Evaporative emissions control system Certain markets only Some models in certain markets are fitted with a system to control the evaporation of fuel vapour to the atmosphere. A carbon filled canister absorbs vapour while the engine is not running. When the engine is started, the vapour...
Evaporative canister — removal Warning! Observe the warning advice given in the General Information section on the safe handling of fuel and fuel containers. A fire, causing personal injury and damage to property could result from spilled fuel or fuel not handled or stored...
Evaporative canister — installation Warning! Observe the warning advice given in the General Information section on the safe handling of fuel and fuel containers. A fire, causing personal injury and damage to property could result from spilled fuel or fuel not handled or stored...
Purge control valve (if fitted) — removal Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. Perform the...
Purge control valve — installation Warning! Make sure the motorcycle is stabilised and adequately supported. A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. 1. Position...