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Replacing primary sealing boot, front brake master cylinder (BMW F650GS)

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  • BMW
  • F-series
  • F 650 GS
  • Information for owner
  • Maintenance
  • Replacing primary sealing boot…
0
(Inspection III, every 40,000 km/24,000 miles for motorcycles with ABS)

Place the motorcycle on its main (centre) stand.

Caution! Do not allow brake fluid to come into contact with painted parts of the motorcycle, because brake fluid destroys paint.


Drain the front brake system.

Remove the hand-brake lever.



Remove thrust pin (2) with boot (1) and spring.

Carefully force back the brake piston.



Remove retaining ring (3).

Use pliers to remove brake piston (4).



Remove spring (6) with insert (5).

Caution! Note the washer between the brake piston and the boot.


Remove front boot (7).

Installation is the reverse of the removal procedure: pay particular attention to the following.

Caution! Sealing lips of the boots toward the pressure chamber.


Install new front boot.

Prior to installation, coat the brake piston and the boots with the assembly fluid supplied.

Lightly grease the thrust pin with

Shell Retinax A.

Fill and bleed the brake system.

Tightening torques:
  • Pivot pin of handbrake lever: 7 Nm
  • Locknut of handbrake lever: 7 Nm
See this article in russian language
This article has been reviewed: Kirill Prokofiev
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BMW F650GS : Maintenance
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Changing brake fluid
Checking operation of brake system and freedom from leaks,…
Checking the brake fluid level and topping up if necessary
Checking brake pads and discs for wear, replacing if necessary
Replacing primary sealing boot, rear brake master cylinder
Inspecting front and rear wheel bearings, replacing if necessary
Checking chain, chainwheel and chain sprocket, replacing if…
Checking chain tension, adjusting if necessary
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F650GS (2000-2007) 
  • Information for owner
  • Introduction to manual
  • Maintenance
  • Engine and systems
  • Engine repair
  • Ignition system
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  • Cooling system
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  • Running gear and frame
  • Frame and hinged elements
  • Handlebar
  • Rear suspension
  • Brake system
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Lighting and lamps
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