Prepare
1. Remove main fuse. See Power disconnect.
2. Disconnect 02 sensor connectors. See Oxygen (O2) sensor.
Remove
1. See Figure 6-22. Remove exhaust system.
- a. Remove nuts (7).
- b. Remove locknuts (4) and washers (3).
- c. Remove exhaust system.
2. Discard gaskets (10).
Install
| FASTENER | TORQUE VALUE | |
| Muffler nuts | 25.0-30.0 Nm | 19-22 ft·lbs |
| Exhaut to engine nuts | 8.0-10.0 Nm | 71-88 in·lbs |
1. See Figure 6-22. Install new gaskets (10).
2. Install exhaust system.
- a. Install exhaust system.
- b. Install washers (3) and locknuts (4). Tighten to 25.0-30.0 Nm (19-22 ft·lbs).
- c. Install nuts (7). Tighten to 8.0-10.0 Nm (71-88 in·lbs).
Figure 6-22. Exhaust System: 1. Screw; 2. Bracket; 3. Washer (2); 4. Locknut (2); 5. Plate; 6. Screw (3); 7. Nut (4); 8. Clamp (2); 9. Retaining ring (2); 10. Gasket (2); 11. Front exhaust pipe clamp; 12. Front exhaust pipe; 13. Front exhaust pipe shield; 14. Rear exhaust pipe; 15. Rear shield; 16. Intermediate shield; 17. Muffler; 18. Muffler clamp; 19. Hose clamp (7)
Disassemble
1. See Figure 6-22. Remove front, rear and intermediate shields.
- a. Detach clamps (19).
- b. Remove shields (13, 15, 16).
2. Remove front exhaust pipe.
- a. Discard clamp (11).
- b. Remove front exhaust pipe (12).
3. Remove muffler. See Removing and installing muffler.
4. Remove bracket.
- a. Detach rear brake master cylinder from bracket. See Rear brake master cylinder.
- b. Remove screws (6).
- c. Remove bracket (2).
Assemble
| FASTENER | TORQUE VALUE | |
| Muffler bracket screws | 22.5-27.5 Nm | 17-20 ft·lbs |
| Front exhaust pipe clamp | 10.0-12.0 Nm | 89-106 in·lbs |
| Exhaust shield clamps | 2.3-4.5 Nm | 21-39 in·lbs |
1. See Figure 6-22. Install bracket.
- a. Install bracket (2).
- b. Install screws (6). Tighten to 22.5-27.5 Nm (17-20 ft·lbs).
- c. Attach rear brake master cylinder to bracket. See Rear brake master cylinder.
2. Install muffler. See Removing and installing muffler.
3. Install front exhaust pipe.
- a. Install front exhaust pipe (12).
- b. Install new clamp (11). Tighten to 10.0-12.0 Nm (89-106 in·lbs).
4. Install front, rear and intermediate shields.
- a. Install shields (13, 15, 16).
- b. Attach clamps (19). Tighten to 2.3-4.5 Nm (21-39 in·lbs).
Complete
1. Connect 02 sensor connectors. See Oxygen (O2) sensor.
2. Install main fuse. See Power disconnect.