Fastener torque values Fastener torque values in this chapter The table below lists torque values for all fasteners presented in this chapter. FASTENER TORQUE VALUE NOTES Brake caliper bleeder screw 3.9-6.9 Nm 35-61 in·lbs Bleed brakes , Drain Brake caliper bleeder screw...
Specifications of chassis Chassis General Table 3-1. Dimensions ITEM XG500 XG750 mm in mm in Length 2226 87.6 2226 87.6 Overall width 815 32.1 815 32.1 Overall height 1058 41.7 1058 41.7 Wheelbase 1535 60.4 1535 60.4 Road clearance 144 5.7 144 5.7 Seat height* 654 25.7 654...
Vehicle identification number (VIN) Vehicle identification number (VIN) General A unique 17-digit serial or Vehicle Identification Number (VIN) is assigned to each motorcycle. Refer to Table 3-7. Location See Figure 3-1. The full 17-digit VIN is stamped on the right side of the frame...
Side covers Remove Procedure for removing side covers is the same for both the right and left sides. 1. See Figure 334. Remove side cover. a. Pull side cover (1) away to release posts from grommets (2). Figure 3-34. Right Side Cover: 1. Side cover; 2. Grommet...
Removing and installing mirrors Remove 1. See Figure 3-61. Remove mirror. a. Remove mirror (1). b. Remove tube nut (3). c. Remove mirror mount (4). Figure 3-61. Mirror: 1. Mirror; 2. Mirror stem; 3. Tube nut; 4. Mirror mount Install FASTENER TORQUE VALUE Mirror mount 11.7-14.3 Nm...
Front fender Remove 1. See Figure 3-62. Remove front fender. a. Support fender (1). b. Remove screws (5) and nuts (2). c. Remove fender. Figure 3-62. Front Fender: 1. Front fender; 2. Nut (4); 3. Front fender bracket; 4. Fender mounting tab (4); 5. Screw (4)...
Rear fender Prepare 1. Remove seat. See Removing and installing seat . Remove 1. See Figure 3-63. Remove rear fender. a. Remove long screws (3) and short screws (4). b. Remove fender support covers (2). c. Remove spacers (5). d. Remove rear fender (1). Figure...
Saree guard Prepare 1. Remove seat. See Removing and installing seat . Remove 1. See Figure 3-63. Remove rear fender. a. Remove long screws (3) and short screws (4). b. Remove fender support covers (2). c. Remove spacers (5). d. Remove rear fender (1). Figure...
Front license plate bracket Prepare 1. Remove headlamp fairing. See Headlamp fairing . Remove 1. See Figure 3-65. Remove front license plate bracket. a. Remove screws (5), washers (2) and nuts (1). b. Remove front license plate bracket (4). Figure 3-65. Front License Plate...
Rear license plate bracket Prepare 1. Remove main fuse. See Power disconnect . 2. Remove seat. See Removing and installing seat . 3. Remove rear fender. See Rear fender . Remove 1. See Figure 3-66. Remove license plate module. a. Disconnect electrical connectors (4). b....
Rider foot controls Prepare 1. Remove main fuse. See Power disconnect . Remove Right Side 1. See Figure 3-67. Remove right side rider foot control assembly. a. Remove screws (3). b. Remove right side rider foot control assembly (1) from frame (2). c. Move right side...
Passenger footpegs Remove 1. See Figure 3-72. Remove footpeg assembly. a. Remove retaining ring (4). b. Remove clevis pin (5). c. Remove footpeg assembly (2). d. Remove spring washer (3). Figure 3-72. Passenger Footrest: 1. Frame tab; 2. Footpeg assembly; 3. Spring...
Removing and installing seat Remove Seat 1. See Figure 3-73. Remove seat. a. Remove seat retention screw (5). b. Slide seat (1) back to release from seat retention tab (3). c. Slide seat forward and lift above the fuel tank (2). d. Pull seat forward through seat strap (4). Seat...
Jiffy stand Remove 1. See Figure 3-76. Remove jiffy stand. a. Remove spring (2). b. Remove cam (3) from left footpeg mount (6). c. Remove E-clip (5). d. Remove cam stop pin (4) and jiffy stand (1). Figure 3-76. Jiffy Stand: 1. Jiffy stand; 2. Spring; 3. Cam; 4....